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ASME B30.5-2011

M00049859

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ASME B30.5-2011 Mobile and Locomotive Cranes

standard by ASME International, 01/17/2012

Full Description

ASME B30.5 is one of ASME's most popular safety standards, widely respected and applied throughout the building and construction industry. It addresses crawler cranes, locomotive cranes, wheel-mounted cranes, and any variations thereof that retain the same fundamental characteristics and are powered by internal combustion engines or electric motors.

The scope of this Safety Standard includes only cranes of the above types that are powered by internal combustion engines or electric motors. Side boom tractors and cranes designed for railway and automobile wreck clearance, digger derricks, cranes manufactured specifically for, or when used for, energized electrical line service, knuckle boom, trolley boom cranes, and cranes having a maximum rated capacity of one ton or less are excluded.

This edition incorporates revisions to requirements for operating near electrical power lines, defines critical lift, and offers a non-mandatory guidance document on identification and planning for critical lifts. Additional updates have been made throughout to reflect current industry best-practices.

B30.5 offers comprehensive solutions applying to the construction, inspection, testing, maintenance and operation of mobile and locomotive cranes. It is to be used in conjunction with equipment described in other volumes of the ASME B30 series of safety standards.

Careful application of these B30 safety standards will help users to comply with applicable regulations within their jurisdictions, while achieving the operational and safety benefits to be gained from the many industry best-practices detailed in these volumes.Intended for manufacturers, owners, employers, users and others concerned with the specification, buying, maintenance, training and safe use of mobile and locomotive cranes with B30 equipment, plus all potential governing entities.

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Mobile and Locomotive Cranes

Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings


AN A MERICAN NA TIONAL S T AND ARD


ASME B30.5-2011

(Revision of ASME B30.5-2007)

ASME B30.5-2011

(Revision of ASME B30.5-2007)


Mobile and Locomotive Cranes



Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings


AN AMERICAN NA TIONAL S T AND ARD



Three Park Avenue • New York, NY • 10016 USA


Date of Issuance: January 17, 2012


The next edition of this Standard is scheduled for publication in 2014. This Standard will become effective 1 year after the Date of Issuance.


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This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

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ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

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No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990


Copyright © 2012 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS


Foreword ..............................................................................

Committee Roster .....................................................................

B30 Standard Introduction .............................................................

Summary of Changes ..................................................................

v vii ix xii

Chapter 5-0 Scope, Definitions, and References ......................................

1

Section 5-0.1 Scope of B30.5 ........................................................

1

Section 5-0.2 Definitions ............................................................

1

Section 5-0.3 References ............................................................

7

Chapter 5-1 Construction and Characteristics ........................................

8

Section 5-1.1 Load Ratings .........................................................

8

Section 5-1.2 Stability (Backward and Forward) .....................................

9

Section 5-1.3 Boom Hoist, Load Hoist, and Telescoping Boom Mechanisms ...........

14

Section 5-1.4 Swing Mechanism ....................................................

15

Section 5-1.5 Crane Travel ..........................................................

15

Section 5-1.6 Controls ..............................................................

15

Section 5-1.7 Ropes and Reeving Accessories ........................................

18

Section 5-1.8 Cabs ..................................................................

19

Section 5-1.9 General Requirements .................................................

20

Section 5-1.10 Structural Performance ................................................

21

Section 5-1.11 Cranes Used for Other Than Lifting Service ............................

22

Chapter 5-2 Inspection, Testing, and Maintenance....................................

23

Section 5-2.1 Inspection — General .................................................

23

Section 5-2.2 Testing ...............................................................

24

Section 5-2.3 Maintenance ..........................................................

25

Section 5-2.4 Rope Inspection, Replacement, and Maintenance .......................

25

Chapter 5-3 Operation ..............................................................

28

Section 5-3.1 Qualifications and Responsibilities .....................................

28

Section 5-3.2 Operating Practices ...................................................

32

Section 5-3.3 Signals ...............................................................

35

Section 5-3.4 Miscellaneous .........................................................

38

Figures

5-0.2.1-1 Commercial Truck-Mounted Crane — Telescoping Boom ...............

1

5-0.2.1-2 Commercial Truck-Mounted Crane — Nontelescoping Boom ...........

2

5-0.2.1-3 Crawler Crane ........................................................

2

5-0.2.1-4 Crawler Crane — Telescoping Boom ...................................

2

5-0.2.1-5 Locomotive Crane ....................................................

3

5-0.2.1-6 Wheel-Mounted Crane (Multiple Control Stations) .....................

5-0.2.1-7 Wheel-Mounted Crane — Telescoping Boom (Multiple

Control Stations) ....................................................

3


4

5-0.2.1-8 Wheel-Mounted Crane (Single Control Station) ........................

5-0.2.1-9 Wheel-Mounted Crane — Telescoping Boom (Single

Control Station, Rotating) ...........................................

4


4

5-0.2.1-10 Wheel-Mounted Crane — Telescoping Boom (Single

Control Station, Fixed) ..............................................


5

5-1.1.3-1 Work Areas ...........................................................

10

5-1.6.1-1 Telescopic Boom Crane Control Diagram ..............................

16

5-1.6.1-2 Nontelescopic Boom Crane Control Diagram ...........................

17


iii


5-1.7.3-1

Dead Ending Rope in a Socket ........................................

19

5-2.4.2-1

Core Failure in 19 7 Rotation-Resistant Rope ........................

26

5-3.2.1.5-1

Examples of Typical Unequal Outrigger Extension Positions ............

34

5-3.3.4-1

Standard Hand Signals for Controlling Crane Operations ..............

36

5-3.4.5.1-1

Danger Zone for Cranes and Lifted Loads Operating Near

Electrical Transmission Lines ........................................


40

Tables

5-1.1.1-1

Crane Load Ratings ...................................................

8

5-3.4.5.1-1

Required Clearance for Normal Voltage in Operation Near

High-Voltage Power Lines and Operation in Transit With No

Load and Boom or Mast Lowered ...................................


42

Nonmandatory Appendix

A Critical Lifts 43


iv