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ASME B30.18-2016

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ASME B30.18-2016 Stacker Cranes (Top or Under Running Bridge, Multiple Girder with Top or Under Running Trolley Hoist)

standard by ASME International, 08/26/2016

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B30.18 applies to the construction, installation, operation, inspection, and maintenance of hand-powered and power-driven overhead and gantry cranes that have a top or under running multiple girder bridge with a vertically guided carriage, with or without a top or under running trolley. The requirements included in this volume also apply to stacker cranes having the same fundamental characteristics, such as cantilever gantry and semi-gantry stacker cranes.

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Stacker Cranes

(Top or Under Running Bridge, Multiple Girder With Top or Under Running Trolley Hoist)


Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings


AN A MERICAN NA TIONAL S T AND ARD



ASME B30.18-2016

(Revision of ASME B30.18-2011)

ASME B30.18-2016

(Revision of ASME B30.18-2011)


Stacker Cranes

(Top or Under Running Bridge, Multiple Girder With Top or Under Running Trolley Hoist)



Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings


AN AMERICAN NA TIONAL S T AND ARD



Two Park Avenue • New York, NY • 10016 USA


Date of Issuance: August 26, 2016


The next edition of this Standard is scheduled for publication in 2021. This Standard will become effective 1 year after the Date of Issuance.


ASME issues written replies to inquiries concerning interpretations of technical aspects of this Standard. Interpretations are published on the Committee Web page and under go.asme.org/ InterpsDatabase.


Errata to codes and standards may be posted on the ASME Web site under the Committee Pages to provide corrections to incorrectly published items, or to correct typographical or grammatical errors in codes and standards. Such errata shall be used on the date posted.


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ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

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ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

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ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Two Park Avenue, New York, NY 10016-5990


Copyright © 2016 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS



Foreword ..............................................................................

Committee Roster .....................................................................

iv vi

B30 Standard Introduction .............................................................

viii

Summary of Changes ..................................................................

xi

Chapter 18-0 Scope, Definitions, Personnel Competence, and References ..............

1

Section 18-0.1 Scope of B30.18 ......................................................

1

Section 18-0.2 Definitions ..........................................................

1

Section 18-0.3 Personnel Competence ...............................................

6

Section 18-0.4 References to Other Codes and Standards ............................

6

Chapter 18-1 General Construction and Installation...................................

8

Section 18-1.1 Marking .............................................................

8

Section 18-1.2 Clearances ...........................................................

8

Section 18-1.3 General Construction — Runways and Supporting Structures .........

9

Section 18-1.4 Stacker Crane Construction ..........................................

9

Section 18-1.5 Cabs ................................................................

9

Section 18-1.6 Footwalks and Ladders ..............................................

10

Section 18-1.7 Stops, Bumpers, Rail Sweeps, and Guards ............................

10

Section 18-1.8 Brakes ...............................................................

11

Section 18-1.9 Electrical Equipment .................................................

13

Section 18-1.10 Hoisting Equipment .................................................

17

Section 18-1.11 Warning Devices .....................................................

18

Section 18-1.12 Lubrication ..........................................................

18

Chapter 18-2 Inspection, Testing, and Maintenance ..................................

19

Section 18-2.1 Inspection ...........................................................

19

Section 18-2.2 Testing ..............................................................

20

Section 18-2.3 Maintenance .........................................................

20

Section 18-2.4 Rope Inspection, Replacement, and Maintenance ......................

21

Chapter 18-3 Operation.............................................................

23

Section 18-3.1 Qualifications and Responsibilities ...................................

23

Section 18-3.2 Conduct of Operators ................................................

24

Section 18-3.3 Handling the Load ...................................................

24

Section 18-3.4 Miscellaneous .......................................................

25

Figures

18-0.2.1-1 Cab-Operated Stacker Crane .........................................

2

18-0.2.1-2 Floor-Operated Stacker Crane ........................................

3

18-0.2.1-3 Underhung Stacker Crane Movement .................................

4

18-1.9.3-1 Recommended Arrangement of Controllers or Master Switches

(Three-Motor Crane) ...............................................


14

18-1.9.3-2 Recommended Arrangement of Controllers or Master Switches

(Four-Motor Crane) ................................................


14

18-1.9.3-3 Recommended Arrangement of Controllers (Pendant Push-Button Station Arrangement) ..............................................


15

18-1.9.3-4 Recommended Arrangement of Controllers (Radio Crane Control Transmitter Lever Arrangement) ...................................


16


iii


FOREWORD


This American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings, has been developed under the procedures accredited by the American National Standards Institute (ANSI). This Standard had its beginning in December 1916 when an eight-page “Code of Safety Standards for Cranes,” prepared by an ASME Committee on the Protection of Industrial Workers, was presented at the annual meeting of the ASME.

Meetings and discussions regarding safety on cranes, derricks, and hoists were held from 1920 to 1925, involving the ASME Safety Code Correlating Committee, the Association of Iron and Steel Electrical Engineers, the American Museum of Safety, the American Engineering Standards Committee (AESC) [later changed to American Standards Association (ASA), then to the United States of America Standards Institute (USASI), and finally to ANSI], Department of Labor – State of New Jersey, Department of Labor and Industry – State of Pennsylvania, and the Locomotive Crane Manufacturers Association. On June 11, 1925, AESC approved the ASME Safety Code Correlating Committee’s recommendation and authorized the project with the U.S. Department of the Navy, Bureau of Yards and Docks, and ASME as sponsors.

In March 1926, invitations were issued to 50 organizations to appoint representatives to a Sectional Committee. The call for organization of this Sectional Committee was sent out October 2, 1926, and the committee organized November 4, 1926, with 57 members representing 29 national organizations. Commencing June 1, 1927, and using the eight-page code published by ASME in 1916 as a basis, the Sectional Committee developed the “Safety Code for Cranes, Derricks, and Hoists.” The early drafts of this safety code included requirements for jacks but, due to inputs and comments on those drafts, the Sectional Committee decided in 1938 to make the requirements for jacks a separate code.

In January 1943, ASA B30.2-1943 was published addressing a multitude of equipment types and in August 1943, ASA B30.1-1943 was published addressing just jacks. Both documents were reaffirmed in 1952 and widely accepted as safety standards.

Due to changes in design, advancement in techniques, and general interest of labor and industry in safety, the Sectional Committee, under the joint sponsorship of ASME and the Bureau of Yards and Docks (now the Naval Facilities Engineering Command) was reorganized on January 31, 1962, with 39 members representing 27 national organizations. The new committee changed the format of ASA B30.2-1943 so that the multitude of equipment types it addressed could be published in separate volumes that could completely cover the construction, installation, inspection, testing, maintenance, and operation of each type of equipment that was included in the scope of ASA B30.2. This format change resulted in the initial publication of B30.3, B30.5, B30.6, B30.11, and B30.16 being designated as revisions of B30.2 with the remainder of the B30 volumes being published as totally new volumes. ASA changed its name to USASI in 1966 and to ANSI in 1969, which resulted in B30 volumes from 1943 to 1968 being designated as either “ASA B30,” “USAS B30,” or “ANSI B30” depending on their date of publication.

In 1982, the Committee was reorganized as an Accredited Organization Committee, operating under procedures developed by ASME and accredited by ANSI. This Standard presents a coordi- nated set of rules that may serve as a guide to government and other regulatory bodies and municipal authorities responsible for the guarding and inspection of the equipment falling within its scope. The suggestions leading to accident prevention are given both as mandatory and advisory provisions; compliance with both types may be required by employers of their employees. In case of practical difficulties, new developments, or unnecessary hardship, the administrative or regulatory authority may grant variances from the literal requirements or permit the use of other devices or methods, but only when it is clearly evident that an equivalent degree of protection is thereby secured. To secure uniform application and interpretation of this Standard, administrative or regulatory authorities are urged to consult the B30 Committee, in accordance with the format described in Section IX of the introduction, before rendering decisions on disputed

points.


iv

Safety codes and standards are intended to enhance public safety. Revisions result from commit- tee consideration of factors such as technological advances, new data, and changing environmental and industry needs. Revisions do not imply that previous editions were inadequate.

The first edition of B30.18 was issued in 1987, and new editions were published in 1993, 1998, 2004, and 2011. This 2016 Edition includes revisions to add personnel competence requirements, revised definitions and references, updated inspection and testing requirements, and revised operator responsibilities.

This Edition of the B30.18 volume was approved by the B30 Committee and by ASME, and was approved by ANSI and designated as an American National Standard on July 8, 2016.


v


ASME B30 COMMITTEE

Safety Standard for Cableways, Cranes, Derricks, Hoists,

Hooks, Jacks, and Slings

(The following is the roster of the Committee at the time of approval of this Standard.)


STANDARDS COMMITTEE OFFICERS

B. D. Closson, Chair

T. L. Blanton, Vice Chair

K. M. Hyam, Secretary



  1. E. Andrew, LTS Cranes Mechanical

    STANDARDS COMMITTEE PERSONNEL

    1. D. Means, Means Engineering & Consulting

    2. Eggenberger, Alternate, Berry Contracting, Inc.

G. Austin, Terex Corp.

T. L. Blanton, NACB Group, Inc.

P. A. Boeckman, The Crosby Group, Inc.

E. E. Lutter, Alternate, The Crosby Group, Inc.

P. W. Boyd, The Boeing Co.

B. D. Closson, Craft Forensic Services

J. A. Danielson, The Boeing Co.

B. M. Casey, Alternate, General Dynamics Electric Boat

D. R. Decker, Becket, LLC

L. D. DeMark, Equipment Training Solutions, LLC

D. F. Jordan, Alternate, BP America

D. W. Eckstine, Eckstine & Associates

G. J. Brent, Alternate, NCCCO

R. J. Edwards, NBIS Claims and Risk Management, Inc.

A. J. Egging, National Oilwell Varco

R. Stanoch, Alternate, National Oilwell Varco

E. D. Fidler, The Manitowoc Co.

G. D. Miller, Alternate, The Manitowoc Co.

J. A. Gilbert, Associated Wire Rope Fabricators

J. L. Gordon, Acco Chain & Lifting Products

N. C. Hargreaves, Hargreaves Consulting, LLC

G. B. Hetherston, Consultant

R. J. Bolen, Alternate, E. I. DuPont

K. M. Hyam, The American Society of Mechanical Engineers

M. M. Jaxtheimer, Navy Crane Center

S. R. Gridley, Alternate, Navy Crane Center

P. R. Juhren, Morrow Equipment Co., LLC

M. J. Quinn, Alternate, Morrow Equipment Co., LLC

R. M. Kohner, Landmark Engineering Services, Ltd.

D. Duerr, Alternate, 2DM Associates, Inc.

A. J. Lusi, Jr., Lumark Consulting, LLP

K. J. Shinn, Alternate, K. J. Shinn, Inc.

E. K. Marburg, Columbus McKinnon Corp.

J. R. Burkey, Alternate, Columbus McKinnon Corp.

D. A. Henninger, Alternate, Bridon American

M. W. Mills, Liberty Mutual Insurance

D. M. Gordon, Alternate, Liberty Mutual Insurance

D. L. Morgan, Critical Lift Consultants, LLC

T. C. Mackey, Alternate, WRPS Hanford

W. E. Osborn, Ingersoll Rand

S. D. Wood, Alternate, Link-Belt Construction Equipment Co.

R. M. Parnell, Industrial Training International

W. C. Dickinson, Jr., Alternate, Industrial Training International

J. T. Perkins, Solarex

J. R. Schober, Alternate, American Bridge Co.

B. A. Pickett, Systems Engineering and Forensic Services

S. K. Rammelsberg, Chicago Bridge & Iron Co.

  1. E. Richardson, Navy Crane Center

  2. Kennedy, Alternate, Navy Crane Center

D. W. Ritchie, David Ritchie Consultant, LLC

L. K. Shapiro, Alternate, Howard I. Shapiro & Associates

J. W. Rowland III, Consultant

D. A. Moore, Alternate, Unified Engineering

J. C. Ryan, Boh Bros. Construction Co., LLC

A. R. Ruud, Alternate, Atkinson Construction

D. W. Smith, STI Group

W. J. Smith, Jr., NBIS Claims and Risk Management, Inc.

J. Schoppert, Alternate, NBIS Claims and Risk Management, Inc.

R. S. Stemp, Lampson International, LLC

E. P. Vliet, Alternate, Turner Industries Group

R. G. Strain, Advanced Crane Technologies, LLC

J. Sturm, Sturm Corp.

P. D. Sweeney, General Dynamics Electric Boat

J. D. Wiethorn, Haag Engineering Co.

M. Gardiner, Alternate, Haag Engineering Co.

R. C. Wild, CJ Drilling, Inc.

J. Dudley, Alternate, Archer Western Contractors

D. N. Wolff, National Crane/Manitowoc Crane Group

J. A. Pilgrim, Alternate, Manitowoc Crane Group


vi


HONORARY MEMBERS

J. W. Downs, Jr., Downs Crane and Hoist Co.

J. L. Franks, Consultant

  1. W. Ireland, National Oilwell Varco

    J. M. Klibert, Lift-All Co., Inc.

    R. W. Parry, Consultant



  2. A. Moore, Chair United Engineering

J. A. Danielson, Boeing Co.

J. L. Gordon, Acco Chain & Lifting Products

B30.18 SUBCOMMITTEE PERSONNEL

J. M. Randall, CB&I

R. G. Strain, Advanced Crane Technologies, LLC



O. Akinboboye, Ropetech Engineering Services

J. D. Cannon, Consultant

M. J. Eggenberger, Berry Contracting, Inc.

A. Gomes Rocha, Belgo Bekaert Arames

H. A. Hashem, Saudi Aramco

  1. Hui, School of Civil Engineering, Nanjing

    B30 INTEREST REVIEW GROUP

    1. C. Mattoli, Prowinch, LLC

J. P. Mihlbauer, All Ship and Cargo Surveys, Ltd.

M. W. Osborne, E-Crane International USA

G. L. Owens, Consultant

D. R. Remus, Reed Manufacturing

W. G. Rumburg, Crane Consultants, Inc.

C. Lan, U.S. Department of the Interior — Bureau of Safety and Environmental Enforcement

C.-C. Tsaur, Institute of Occupational Safety and Health


B30 REGULATORY AUTHORITY COUNCIL

C. Shelhamer, Chair, New York City Department of Buildings

A. O. Omran, Alternate, New York City Department of Buildings

  1. M. Hyam, Secretary, The American Society of Mechanical Engineers

  2. G. Campion, U.S. Department of Labor/OSHA

R. Feidt, Stephenson Equipment, Inc.

C. Harris, City of Chicago — Department of Buildings

R. D. Jackson, U.S. Department of Labor

J. L. Lankford, State of Nevada (OSHA)

A. Lundeen, State of Washington — Department of Labor and Industries

M. J. Nelmida, State of California — OSH Standards Board

G. E. Pushies, Michigan Occupational Safety and Health Administration

C. N. Stribling, Jr., Kentucky Labor Cabinet

  1. Taylor, State of Minnesota — Department of Labor and Industry


    vii


    SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS


    (16) B30 STANDARD INTRODUCTION


    SECTION I: SCOPE

    The ASME B30 Standard contains provisions that apply to the construction, installation, operation, inspec- tion, testing, maintenance, and use of cranes and other lifting and material-movement related equipment. For the convenience of the reader, the Standard has been divided into separate volumes. Each volume has been written under the direction of the ASME B30 Standard Committee and has successfully completed a consensus approval process under the general auspices of the American National Standards Institute (ANSI).

    As of the date of issuance of this Volume, the B30 Standard comprises the following volumes:

    B30.1 Jacks, Industrial Rollers, Air Casters, and Hydraulic Gantries

    B30.2 Overhead and Gantry Cranes (Top Running Bridge, Single or Multiple Girder, Top Running Trolley Hoist)

    B30.3 Tower Cranes

    B30.4 Portal and Pedestal Cranes B30.5 Mobile and Locomotive Cranes B30.6 Derricks

    B30.7 Winches

    B30.8 Floating Cranes and Floating Derricks B30.9 Slings

    B30.10 Hooks

    B30.11 Monorails and Underhung Cranes

    B30.12 Handling Loads Suspended From Rotorcraft B30.13 Storage/Retrieval (S/R) Machines and

    Associated Equipment B30.14 Side Boom Tractors B30.15 Mobile Hydraulic Cranes

    (withdrawn 1982 — requirements found in latest revision of B30.5)

    B30.16 Overhead Hoists (Underhung)

    B30.17 Overhead and Gantry Cranes (Top Running Bridge, Single Girder, Underhung Hoist)

    B30.18 Stacker Cranes (Top or Under Running Bridge, Multiple Girder With Top or Under Running Trolley Hoist)

    B30.19 Cableways

    B30.20 Below-the-Hook Lifting Devices B30.21 Lever Hoists

    B30.22 Articulating Boom Cranes

    B30.23 Personnel Lifting Systems B30.24 Container Cranes

    B30.25 Scrap and Material Handlers B30.26 Rigging Hardware

    B30.27 Material Placement Systems B30.28 Balance Lifting Units

    B30.29 Self-Erecting Tower Cranes B30.30 Ropes1


    SECTION II: SCOPE EXCLUSIONS

    Any exclusion of, or limitations applicable to the equipment, requirements, recommendations or opera- tions contained in this Standard are established in the affected volume’s scope.


    SECTION III: PURPOSE

    The B30 Standard is intended to

    1. prevent or minimize injury to workers, and other- wise provide for the protection of life, limb, and property by prescribing safety requirements

    2. provide direction to manufacturers, owners, employers, users, and others concerned with, or respon- sible for, its application

    3. guide governments and other regulatory bodies in the development, promulgation, and enforcement of appropriate safety directives


SECTION IV: USE BY REGULATORY AGENCIES

These volumes may be adopted in whole or in part for governmental or regulatory use. If adopted for gov- ernmental use, the references to other national codes and standards in the specific volumes may be changed to refer to the corresponding regulations of the govern- mental authorities.


SECTION V: EFFECTIVE DATE

(a) Effective Date. The effective date of this Volume of the B30 Standard shall be 1 yr after its date of issuance.


1 This volume is currently in the development process.


viii