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ASME QME-1-2002

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ASME QME-1-2002 Qualification of Active Mechanical Equipment Used in Nuclear Power Plants

standard by ASME International, 02/01/2003

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Describes the requirements and guidelines for qualifying active mechanical equipment used in nuclear power plants. The requirements and guidelines presented include the principles, procedures, and methods of qualification. This Standard does not apply to electric components such as motors, electric valve actuators instrumentation, and control devices which are qualified by conformance with appropriate IEEE Standards.

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A N A M E R I C A N N A T I O N A L S T A N D A R D


QUALIFICATION OF ACTIVE MECHANICAL EQUIPMENT USED IN NUCLEAR POWER PLANTS


ASME QME-1–2002

Revision of ASME QME-1–2000


Date of Issuance: February 20, 2003


The next edition of this Standard is scheduled for publication in 2004. There will be no addenda issued to this edition.


ASME issues written replies to inquiries concerning interpretations of technical aspects of this Standard.


ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.

ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.

ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990


Copyright © 2003 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS

Foreword vi

Standards Committee Roster viii

Organization of QME-1 x

Summary of Changes xii

Section QR General Requirements 1

QR-1000 Scope 1

QR-2000 Purpose 1

QR-3000 References 1

QR-4000 Definitions 2

QR-5000 Qualification Principles and Philosophy 3

QR-6000 Qualification Specification 5

QR-7000 Qualification Program 5

QR-8000 Documentation 7

Nonmandatory Appendices to Section QR


QR-A

Dynamic Qualification of Mechanical Equipment .........................

8

QR-A1000

Scope .................................................................

8

QR-A2000

Purpose ..............................................................

8

QR-A3000

References ............................................................

8

QR-A4000

QR-A5000

Definitions ............................................................

General Discussion of Earthquake Environment and Equipment Response ...........................................................

9


11

QR-A6000

General Seismic Qualification Requirements ...........................

13

QR-A7000

Qualification Methods ................................................

19

QR-A8000

Documentation .......................................................

24

Attachment A

Guidelines for Qualification by Similarity (Indirect Method) ............

27

Attachment B

Attachment C

Examples of Qualification of Pumps and Valves by Analysis ...........

Qualification of Pumps and Valves Using Natural Earthquake Experience Data ....................................................

31


41

Appendix QR-A Figures

QR-A6300-1


QR-A6300-2

Horizontal Design Response Spectra Scaled to 1 g Horizontal Ground Acceleration ........................................................

Vertical Design Response Spectra Scaled to 1 g Horizontal Ground Acceleration ........................................................


16


17

QR-A6400-1

Seismic Qualification Required Input Motion (RIM) ....................

18

B1

Pump Assembly ......................................................

32

B2

Finite Element Formulation of Pump Assembly ........................

33

B3

Butterfly Valve Assembly .............................................

37

B4

Finite Element Formulation of Butterfly Valve Assembly ...............

38

C1

C2 C3

Seismic Motion Bounding Spectrum Horizontal Ground Motion ........

Limits of Experience Data for Motor-Operated Valves and

Substantial Piston-Operated Valves .................................. Limits of Experience Data for Air-Operated Diaphragm Valves, Spring-

Operated Pressure Relief Valves, and Piston-Operated Valves of Lightweight Construction ...........................................

42


44


45

Appendix QR-A Tables

QR-A6210-1

Damping Values: Percent of Critical Damping ..........................

14

A1

List of Input Parameters ..............................................

28


A2 B1

Comparative List of Physical Parameters .............................. Calculated Frequencies for Pump/Motor Assembly: Print of

Frequencies .........................................................

29


34

B2

Evaluation of Behavior at Critical Locations ...........................

36

B3

Allowable Stresses at 200°F for 4 in. Valve .............................

39

B4

Beam Stresses, psi, for ASME Service Level B ..........................

39

B5

Beam Stresses, psi, for ASME Service Level C ..........................

39

B6

Plate Stresses, psi, for ASME Service Level B ..........................

39

B7

Plate Stresses, psi, for ASME Service Level C ..........................

39

B8

B9

Other Locations .......................................................

4 in. Valve Nodal Displacements, in., for ASME Service

Level C ............................................................

40


40

QR-B

Guide for Qualification of Nonmetallic Parts .............................

46

QR-B1000

Scope .................................................................

46

QR-B2000

Purpose ..............................................................

46

QR-B3000

References ............................................................

46

QR-B4000

Definitions ............................................................

46

QR-B5000

Requirements .........................................................

46

QR-B6000

Methods of Qualification ..............................................

48

QR-B7000

Documentation .......................................................

51

Section QDR

Qualification of Dynamic Restraints .....................................

52

QDR-1000

Scope .................................................................

52

QDR-2000

Purpose ..............................................................

52

QDR-3000

Definitions ............................................................

52

QDR-4000

Qualification Principles and Philosophy ...............................

52

QDR-5000

Functional Specification ...............................................

55

QDR-6000

Qualification Program .................................................

55

QDR-7000

Documentation Requirements .........................................

60

Nonmandatory Appendices to Section QDR

QDR-A

Functional Specification for Dynamic Restraints ..........................

62

QDR-A1000

Scope .................................................................

62

QDR-A2000

Purpose ..............................................................

62

QDR-A3000

References ............................................................

62

QDR-A4000

Definitions ............................................................

62

QDR-A5000

Functional Specification Contents ......................................

62

QDR-A6000

Filing Requirements ...................................................

64

QDR-B

Restraint Similarity ....................................................

65

QDR-B1000

Scope .................................................................

65

QDR-B2000

Examples of Design Similarity .........................................

65

QDR-C

Typical Values of Restraint Functional Parameters ........................

66

QDR-C1000

Scope .................................................................

66

QDR-C2000

Functional Parameters ................................................

66

QDR-C3000

Aging and Service Condition Simulation Qualification Program ........

66

Section QP

Qualification of Active Pump Assemblies ................................

67

Introduction ..........................................................

67

QP-1000

Scope .................................................................

67

QP-2000

Purpose ..............................................................

67

QP-3000

References ............................................................

67

QP-4000

Definitions ............................................................

68

QP-5000

Qualification Principles and Philosophy ...............................

68

QP-6000

Qualification Specification .............................................

68

QP-7000

Qualification Program .................................................

70

QP-8000

Documentation .......................................................

72


Nonmandatory Appendices to Section QP


QP-A

Pump Specification Checklist ...........................................

73

QP-B

Pump Shaft-Seal System Specification Checklist .........................

75

QP-C

Pump Turbine Driver Specification Checklist .............................

76

QP-D

Pump Similarity Checklist ..............................................

77

QP-E

Guidelines for Shaft-Seal System Material and Design Consideration ......

78

QP-E1000

Scope .................................................................

78

QP-E2000

Purpose ..............................................................

78

QP-E3000

Definitions ............................................................

78

QP-E4000

Material Considerations ...............................................

78

QP-E5000

Design Considerations ................................................

78

Appendix QP-E Tables

QP-E1 Shaft-Seal System Specification 79

QP-E2 Limits for Unbalanced Seals 80

Section QV Functional Qualification Requirements for Active Valve Assemblies

for Nuclear Power Plants 81

Introduction 81

QV-1000 Scope 82

QV-2000 Purpose 83

QV-3000 References 83

QV-4000 Definitions 83

QV-5000 Qualification Requirements 84

QV-6000 Functional Qualification Specification 84

QV-7000 Qualification Program 84

QVP-7000 Parent Valve Qualification 85

QVC-7000 Extension of Qualification From Parent to Candidate 100

QV-8000 Documentation Requirements 106

Nonmandatory Appendix to Section QV


QV-A

Functional Specification for Active Valves for Nuclear Power Plants .......

108

QV-A1000

Scope .................................................................

108

QV-A2000

Purpose ..............................................................

108

QV-A3000

References ............................................................

108

QV-A4000

Definitions ............................................................

108

QV-A5000

Functional Specification Contents ......................................

108

QV-A6000

Functional Specification Details .......................................

109

QV-A7000

Filing Requirements ...................................................

110

Section QV-G

Guide to Section QV: Determination of Valve Assembly Performance Characteristics ......................................................


111

QV-G1000

Scope .................................................................

111

QV-G2000

Introduction ..........................................................

111

QV-G3000

References ............................................................

111

QV-G4000

Definitions ............................................................

112

QV-G5000

Valve Assembly Performance Characteristic Requirements ..............

112

QV-G6000

General Considerations ...............................................

112

QV-G7000

Power-Actuated Valve Assembly Considerations .......................

115

QV-G8000

Valve Considerations ..................................................

116


FOREWORD


Federal regulatio