M00050808
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ASME QME-1-2002 Qualification of Active Mechanical Equipment Used in Nuclear Power Plants
standard by ASME International, 02/01/2003
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A N A M E R I C A N N A T I O N A L S T A N D A R D
Date of Issuance: February 20, 2003
The next edition of this Standard is scheduled for publication in 2004. There will be no addenda issued to this edition.
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The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990
Copyright © 2003 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All rights reserved Printed in U.S.A.
CONTENTS
Foreword vi
Standards Committee Roster viii
Organization of QME-1 x
Summary of Changes xii
Section QR General Requirements 1
QR-1000 Scope 1
QR-2000 Purpose 1
QR-3000 References 1
QR-4000 Definitions 2
QR-5000 Qualification Principles and Philosophy 3
QR-6000 Qualification Specification 5
QR-7000 Qualification Program 5
QR-8000 Documentation 7
Nonmandatory Appendices to Section QR
QR-A | Dynamic Qualification of Mechanical Equipment ......................... | 8 |
QR-A1000 | Scope ................................................................. | 8 |
QR-A2000 | Purpose .............................................................. | 8 |
QR-A3000 | References ............................................................ | 8 |
QR-A4000 QR-A5000 | Definitions ............................................................ General Discussion of Earthquake Environment and Equipment Response ........................................................... | 9 11 |
QR-A6000 | General Seismic Qualification Requirements ........................... | 13 |
QR-A7000 | Qualification Methods ................................................ | 19 |
QR-A8000 | Documentation ....................................................... | 24 |
Attachment A | Guidelines for Qualification by Similarity (Indirect Method) ............ | 27 |
Attachment B Attachment C | Examples of Qualification of Pumps and Valves by Analysis ........... Qualification of Pumps and Valves Using Natural Earthquake Experience Data .................................................... | 31 41 |
Appendix QR-A Figures | ||
QR-A6300-1 QR-A6300-2 | Horizontal Design Response Spectra Scaled to 1 g Horizontal Ground Acceleration ........................................................ Vertical Design Response Spectra Scaled to 1 g Horizontal Ground Acceleration ........................................................ | 16 17 |
QR-A6400-1 | Seismic Qualification Required Input Motion (RIM) .................... | 18 |
B1 | Pump Assembly ...................................................... | 32 |
B2 | Finite Element Formulation of Pump Assembly ........................ | 33 |
B3 | Butterfly Valve Assembly ............................................. | 37 |
B4 | Finite Element Formulation of Butterfly Valve Assembly ............... | 38 |
C1 C2 C3 | Seismic Motion Bounding Spectrum Horizontal Ground Motion ........ Limits of Experience Data for Motor-Operated Valves and Substantial Piston-Operated Valves .................................. Limits of Experience Data for Air-Operated Diaphragm Valves, Spring- Operated Pressure Relief Valves, and Piston-Operated Valves of Lightweight Construction ........................................... | 42 44 45 |
Appendix QR-A Tables | ||
QR-A6210-1 | Damping Values: Percent of Critical Damping .......................... | 14 |
A1 | List of Input Parameters .............................................. | 28 |
A2 B1 | Comparative List of Physical Parameters .............................. Calculated Frequencies for Pump/Motor Assembly: Print of Frequencies ......................................................... | 29 34 |
B2 | Evaluation of Behavior at Critical Locations ........................... | 36 |
B3 | Allowable Stresses at 200°F for 4 in. Valve ............................. | 39 |
B4 | Beam Stresses, psi, for ASME Service Level B .......................... | 39 |
B5 | Beam Stresses, psi, for ASME Service Level C .......................... | 39 |
B6 | Plate Stresses, psi, for ASME Service Level B .......................... | 39 |
B7 | Plate Stresses, psi, for ASME Service Level C .......................... | 39 |
B8 B9 | Other Locations ....................................................... 4 in. Valve Nodal Displacements, in., for ASME Service Level C ............................................................ | 40 40 |
QR-B | Guide for Qualification of Nonmetallic Parts ............................. | 46 |
QR-B1000 | Scope ................................................................. | 46 |
QR-B2000 | Purpose .............................................................. | 46 |
QR-B3000 | References ............................................................ | 46 |
QR-B4000 | Definitions ............................................................ | 46 |
QR-B5000 | Requirements ......................................................... | 46 |
QR-B6000 | Methods of Qualification .............................................. | 48 |
QR-B7000 | Documentation ....................................................... | 51 |
Section QDR | Qualification of Dynamic Restraints ..................................... | 52 |
QDR-1000 | Scope ................................................................. | 52 |
QDR-2000 | Purpose .............................................................. | 52 |
QDR-3000 | Definitions ............................................................ | 52 |
QDR-4000 | Qualification Principles and Philosophy ............................... | 52 |
QDR-5000 | Functional Specification ............................................... | 55 |
QDR-6000 | Qualification Program ................................................. | 55 |
QDR-7000 | Documentation Requirements ......................................... | 60 |
Nonmandatory Appendices to Section QDR | ||
QDR-A | Functional Specification for Dynamic Restraints .......................... | 62 |
QDR-A1000 | Scope ................................................................. | 62 |
QDR-A2000 | Purpose .............................................................. | 62 |
QDR-A3000 | References ............................................................ | 62 |
QDR-A4000 | Definitions ............................................................ | 62 |
QDR-A5000 | Functional Specification Contents ...................................... | 62 |
QDR-A6000 | Filing Requirements ................................................... | 64 |
QDR-B | Restraint Similarity .................................................... | 65 |
QDR-B1000 | Scope ................................................................. | 65 |
QDR-B2000 | Examples of Design Similarity ......................................... | 65 |
QDR-C | Typical Values of Restraint Functional Parameters ........................ | 66 |
QDR-C1000 | Scope ................................................................. | 66 |
QDR-C2000 | Functional Parameters ................................................ | 66 |
QDR-C3000 | Aging and Service Condition Simulation Qualification Program ........ | 66 |
Section QP | Qualification of Active Pump Assemblies ................................ | 67 |
Introduction .......................................................... | 67 | |
QP-1000 | Scope ................................................................. | 67 |
QP-2000 | Purpose .............................................................. | 67 |
QP-3000 | References ............................................................ | 67 |
QP-4000 | Definitions ............................................................ | 68 |
QP-5000 | Qualification Principles and Philosophy ............................... | 68 |
QP-6000 | Qualification Specification ............................................. | 68 |
QP-7000 | Qualification Program ................................................. | 70 |
QP-8000 | Documentation ....................................................... | 72 |
Nonmandatory Appendices to Section QP
QP-A | Pump Specification Checklist ........................................... | 73 |
QP-B | Pump Shaft-Seal System Specification Checklist ......................... | 75 |
QP-C | Pump Turbine Driver Specification Checklist ............................. | 76 |
QP-D | Pump Similarity Checklist .............................................. | 77 |
QP-E | Guidelines for Shaft-Seal System Material and Design Consideration ...... | 78 |
QP-E1000 | Scope ................................................................. | 78 |
QP-E2000 | Purpose .............................................................. | 78 |
QP-E3000 | Definitions ............................................................ | 78 |
QP-E4000 | Material Considerations ............................................... | 78 |
QP-E5000 | Design Considerations ................................................ | 78 |
Appendix QP-E Tables
QP-E1 Shaft-Seal System Specification 79
QP-E2 Limits for Unbalanced Seals 80
Section QV Functional Qualification Requirements for Active Valve Assemblies
for Nuclear Power Plants 81
Introduction 81
QV-1000 Scope 82
QV-2000 Purpose 83
QV-3000 References 83
QV-4000 Definitions 83
QV-5000 Qualification Requirements 84
QV-6000 Functional Qualification Specification 84
QV-7000 Qualification Program 84
QVP-7000 Parent Valve Qualification 85
QVC-7000 Extension of Qualification From Parent to Candidate 100
QV-8000 Documentation Requirements 106
Nonmandatory Appendix to Section QV
QV-A | Functional Specification for Active Valves for Nuclear Power Plants ....... | 108 |
QV-A1000 | Scope ................................................................. | 108 |
QV-A2000 | Purpose .............................................................. | 108 |
QV-A3000 | References ............................................................ | 108 |
QV-A4000 | Definitions ............................................................ | 108 |
QV-A5000 | Functional Specification Contents ...................................... | 108 |
QV-A6000 | Functional Specification Details ....................................... | 109 |
QV-A7000 | Filing Requirements ................................................... | 110 |
Section QV-G | Guide to Section QV: Determination of Valve Assembly Performance Characteristics ...................................................... | 111 |
QV-G1000 | Scope ................................................................. | 111 |
QV-G2000 | Introduction .......................................................... | 111 |
QV-G3000 | References ............................................................ | 111 |
QV-G4000 | Definitions ............................................................ | 112 |
QV-G5000 | Valve Assembly Performance Characteristic Requirements .............. | 112 |
QV-G6000 | General Considerations ............................................... | 112 |
QV-G7000 | Power-Actuated Valve Assembly Considerations ....................... | 115 |
QV-G8000 | Valve Considerations .................................................. | 116 |
FOREWORD
Federal regulatio