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ASME B31.1-2010

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ASME B31.1-2010 Power Piping

standard by ASME International, 12/31/2010

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This code prescribes minimum reguirements for the design, materials, fabrication, erection, test, and inspection of power and auxiliary service piping systems for electric generation stations, industrial institutional plants, central and district heating plants.

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ASME B31.1-2010

(Revision of ASME B31.1-2007)


Power Piping

ASME Code for Pressure Piping, B31


A N A M E R I C A N N A T I O N A L S T A N D A R D



Copyright 2010 by the American Society of Mechanical Engineers.

No reproduction may be made of this material without written consent of ASME.

c



INTENTIONALLY LEFT BLANK


ASME B31.1-2010

(Revision of ASME B31.1-2007)

ASME B31.1-2010

(Revision of ASME B31.1-2007)


Power Piping



ASME Code for Pressure Piping, B31


AN AMERICAN NA TIONAL S T AND ARD



Three Park Avenue • New York, NY • 10016 USA


Date of Issuance: December 31, 2010


The next edition of this Code is scheduled for publication in 2012. This Code will become effective 6 months after the Date of Issuance. There will be no addenda issued to this edition.


ASME issues written replies to inquiries concerning interpretations of technical aspects of this Code. Interpretations, Code Cases, and errata are published on the ASME Web site under the Committee Pages at https://cstools.asme.org as they are issued. Interpretations and code cases are also included with each edition.


ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

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ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

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ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990


Copyright © 2010 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS

Foreword vi

Committee Roster vii

Introduction xi

Summary of Changes xiii


Chapter I

Scope and Definitions...................................................

1

100

General ...............................................................

1

Chapter II

Design .................................................................

12

Part 1

Conditions and Criteria ...............................................

12

101

Design Conditions .....................................................

12

102

Design Criteria ........................................................

13

Part 2

Pressure Design of Piping Components ...............................

19

103

Criteria for Pressure Design of Piping Components .....................

19

104

Pressure Design of Components .......................................

19

Part 3

Selection and Limitations of Piping Components .....................

33

105

Pipe ..................................................................

33

106

Fittings, Bends, and Intersections ......................................

34

107

Valves ................................................................

35

108

Pipe Flanges, Blanks, Flange Facings, Gaskets, and Bolting .............

36

Part 4

Selection and Limitations of Piping Joints ............................

37

110

Piping Joints ..........................................................

37

111

Welded Joints .........................................................

37

112

Flanged Joints .........................................................

37

113

Expanded or Rolled Joints .............................................

37

114

Threaded Joints .......................................................

42

115

Flared, Flareless, and Compression Joints, and Unions ..................

42

116

Bell End Joints ........................................................

43

117

Brazed and Soldered Joints ............................................

43

118

Sleeve Coupled and Other Proprietary Joints ...........................

43

Part 5

Expansion, Flexibility, and Pipe Supporting Element ..................

43

119

Expansion and Flexibility ..............................................

43

120

Loads on Pipe Supporting Elements ...................................

46

121

Design of Pipe Supporting Elements ...................................

47

Part 6

Systems ...............................................................

50

122

Design Requirements Pertaining to Specific Piping Systems .............

50

Chapter III

Materials...............................................................

65

123

General Requirements .................................................

65

124

Limitations on Materials ...............................................

66

125

Materials Applied to Miscellaneous Parts ..............................

68

Chapter IV

126

Dimensional Requirements .............................................. Material Specifications and Standards for Standard and Nonstandard

Piping Components .................................................

69


69

Chapter V

Fabrication, Assembly, and Erection......................................

77

127

Welding ...............................................................

77

128

Brazing and Soldering .................................................

88

129

Bending and Forming .................................................

89

130

Requirements for Fabricating and Attaching Pipe Supports .............

90

131

Welding Preheat .......................................................

90


iii

  1. Postweld Heat Treatment 91

  2. Stamping 99

  1. Assembly 99

    Chapter VI Inspection, Examination, and Testing 101

  2. Inspection and Examination 101

  3. Pressure Tests 105

    Chapter VII Operation and Maintenance 108

  4. General 108

  5. Operation and Maintenance Procedures 108

  6. Condition Assessment of CPS 108

  7. CPS Records 109

Figures

100.1.2(A.1) Code Jurisdictional Limits for Piping — An Example of Forced Flow

Steam Generators With No Fixed Steam and Water Line 2

100.1.2(A.2) Code Jurisdictional Limits for Piping — An Example of Steam Separator Type Forced Flow Steam Generators With No Fixed Steam and Water

Line 3

100.1.2(B) Code Jurisdictional Limits for Piping — Drum-Type Boilers 4

100.1.2(C) Code Jurisdictional Limits for Piping — Spray-Type Desuperheater 5

102.4.5 Nomenclature for Pipe Bends 17

104.3.1(D) Reinforcement of Branch Connections 24

104.3.1(G) Reinforced Extruded Outlets 28

104.5.3 Types of Permanent Blanks 31

104.8.4 Cross Section Resultant Moment Loading 33

122.1.7(C) Typical Globe Valves 55

122.4 Desuperheater Schematic Arrangement 59

127.3 Butt Welding of Piping Components With Internal Misalignment 78

127.4.2 Welding End Transition — Maximum Envelope 79

127.4.4(A) Fillet Weld Size 82

127.4.4(B) Welding Details for Slip-On and Socket-Welding Flanges; Some

Acceptable Types of Flange Attachment Welds 83

127.4.4(C) Minimum Welding Dimensions Required for Socket Welding

Components Other Than Flanges 83

127.4.8(A) Typical Welded Branch Connection Without Additional

Reinforcement 83

127.4.8(B) Typical Welded Branch Connection With Additional Reinforcement 83

127.4.8(C) Typical Welded Angular Branch Connection Without Additional Reinforcement 83

127.4.8(D) Some Acceptable Types of Welded Branch Attachment Details

Showing Minimum Acceptable Welds 84

127.4.8(E) Some Acceptable Details for Integrally Reinforced Outlet Fittings 85

127.4.8(F) Typical Full Penetration Weld Branch Connections for NPS 3 and

Smaller Half Couplings or Adapters 86

127.4.8(G) Typical Partial Penetration Weld Branch Connection for NPS 2 and

Smaller Fittings 87

135.5.3 Typical Threaded Joints Using Straight Threads 100

Tables

102.4.3 Longitudinal Weld Joint Efficiency Factors 16

      1. Bend Thinning Allowance 17

        102.4.6(B.1.1) Maximum Severity Level for Casting Thickness 41⁄2 in. (114 mm) or

        Less 18

        102.4.6(B.2.2) Maximum Severity Level for Casting Thickness Greater Than 41⁄2 in.

        (114 mm) 18

        iv


        102.4.7

        Weld Strength Reduction Factors to Be Applied When Calculating the Minimum Wall Thickness or Allowable Design Pressure of Components Fabricated With a Longitudinal Seam Fusion Weld ......


        20

        104.1.2(A)

        Values of y ............................................................

        22

        112

        Piping Flange Bolting, Facing, and Gasket Requirements ...............

        38

        114.2.1

        Threaded Joints Limitations ............................................

        42

        121.5

        121.7.2(A)


        122.2

        Suggested Pipe Support Spacing .......................................

        Carrying Capacity of Threaded ASTM A 36, A 575, and A 576

        Hot-Rolled Carbon Steel .............................................

        Design Pressure for Blowoff/Blowdown Piping Downstream of BEP Valves ..............................................................

        48


        49


        55

        122.8.2(B)

        Minimum Wall Thickness Requirements for Toxic Fluid Piping .........

        62

        126.1

        Specifications and Standards ...........................................

        70

        127.4.2

        Reinforcement of Girth and Longitudinal Butt Welds ...................

        81

        129.3.1

        Approximate Lower Critical Temperatures .............................

        89

        132

        Postweld Heat Treatment ..............................................

        92

        132.1


        136.4

        Alternate Postweld Heat Treatment Requirements for Carbon and

        Low Alloy Steels ....................................................

        Mandatory Minimum Nondestructive Examinations for Pressure

        Welds or Welds to Pressure-Retaining Components ...................


        97


        103

        136.4.1

        Weld Imperfections Indicated by Various Types of Examination .........

        104

        Mandatory Appendices

        A

        Table A-1, Carbon Steel ................................................

        112

        Table A-2, Low and Intermediate Alloy Steel ...........................

        124

        Table A-3, Stainless Steels .............................................

        134

        Table A-4, Nickel and High Nickel Alloys ..............................

        164

        Table A-5, Cast Iron ...................................................

        176

        Table A-6, Copper and Copper Alloys ..................................

        178

        Table A-7, Aluminum and Aluminum Alloys ...........................

        182

        Table A-8, Temperatures 1,200°F and Above ............................

        190

        Table A-9, Titanium and Titanium Alloys ..............................

        196

        Table A-10, Bolts, Nuts, and Studs .....................................

        200

        B

        Table B-1, Thermal Expansion Data ....................................

        206

        Table B-1 (SI), Thermal Expansion Data ................................

        210

        C

        Table C-1, Moduli of Elasticity for Ferrous Material .....................

        214

        Table C-1 (SI), Moduli of Elasticity for Ferrous Material ................

        215

        Table C-2, Moduli of Elasticity for Nonferrous Material .................

        216

        Table C-2 (SI), Moduli of Elasticity for Nonferrous Material .............

        218

        D

        Table D-1, Flexibility and Stress Intensification Factors ..................

        220

        Chart D-1, Flexibility Factor, k, and Stress Intensification Factor, i .......

        224

        Chart D-2, Correction Factor, c .........................................

        225

        Fig. D-1, Branch Connection Dimensions ...............................

        226

        F

        Referenced Standards ..................................................

        227

        G

        Nomenclature .........................................................

        231

        H

        Preparation of Technical Inquiries ......................................

        237

        J

        Quality Control Requirements for Boiler External Piping (BEP) .........

        238

        Nonmandatory Appendices

        1. Rules for the Design of Safety Valve Installations 240

        2. Rules for Nonmetallic Piping and Piping Lined With Nonmetals 260

        3. Corrosion Control for ASME B31.1 Power Piping Systems 280

        4. Recommended Practice for Operation, Maintenance, and

          Modification of Power Piping Systems 284

        5. Approval of New Materials 294

        6. Procedures for the Design of Restrained Underground Piping 295

Index 306

v


FOREWORD


The general philosophy underlying this Power Piping Code is to parallel those provisions of Section I, Power Boilers, of the ASME Boiler and Pressure Vessel Code, as they can be applied to power piping systems. The Allowable Stress Values for power piping are generally consistent with those assigned for power boilers. This Code is more conservative than some other piping codes, reflecting the need for long service life and maximum reliability in power plant installations. The Power Piping Code as currently written does not differentiate among the design, fabrication, and erection requirements for critical and noncritical piping systems, except for certain stress calculations and mandatory nondestructive tests of welds for heavy wall, high temperature applications. The problem involved is to try to reach agreement on how to evaluate criticality, and to avoid the inference that noncritical systems do not require competence in design, fabrication, and erection. Someday such levels of quality may be definable, so that the need for the many

different piping codes will be overcome.

There are many instances where the Code serves to warn a designer, fabricator, or erector against possible pitfalls; but the Code is not a handbook, and cannot substitute for education, experience, and sound engineering judgment.

Nonmandatory Appendices are included in the Code. Each contains information on a specific subject, and is maintained current with the Code. Although written in mandatory language, these Appendices are offered for application at the user’s discretion.

The Code never intentionally puts a ceiling limit on conservatism. A designer is free to specify mor