M00050946
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ASME B31.1-2010 Power Piping
standard by ASME International, 12/31/2010
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ASME B31.1-2010
(Revision of ASME B31.1-2007)
Power Piping
ASME Code for Pressure Piping, B31
A N A M E R I C A N N A T I O N A L S T A N D A R D
Copyright 2010 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
c
INTENTIONALLY LEFT BLANK
ASME B31.1-2010
(Revision of ASME B31.1-2007)
ASME B31.1-2010
(Revision of ASME B31.1-2007)
Power Piping
ASME Code for Pressure Piping, B31
AN AMERICAN NA TIONAL S T AND ARD
Three Park Avenue • New York, NY • 10016 USA
Date of Issuance: December 31, 2010
The next edition of this Code is scheduled for publication in 2012. This Code will become effective 6 months after the Date of Issuance. There will be no addenda issued to this edition.
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The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990
Copyright © 2010 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All rights reserved Printed in U.S.A.
CONTENTS
Foreword vi
Committee Roster vii
Introduction xi
Summary of Changes xiii
Chapter I | Scope and Definitions................................................... | 1 |
100 | General ............................................................... | 1 |
Chapter II | Design ................................................................. | 12 |
Part 1 | Conditions and Criteria ............................................... | 12 |
101 | Design Conditions ..................................................... | 12 |
102 | Design Criteria ........................................................ | 13 |
Part 2 | Pressure Design of Piping Components ............................... | 19 |
103 | Criteria for Pressure Design of Piping Components ..................... | 19 |
104 | Pressure Design of Components ....................................... | 19 |
Part 3 | Selection and Limitations of Piping Components ..................... | 33 |
105 | Pipe .................................................................. | 33 |
106 | Fittings, Bends, and Intersections ...................................... | 34 |
107 | Valves ................................................................ | 35 |
108 | Pipe Flanges, Blanks, Flange Facings, Gaskets, and Bolting ............. | 36 |
Part 4 | Selection and Limitations of Piping Joints ............................ | 37 |
110 | Piping Joints .......................................................... | 37 |
111 | Welded Joints ......................................................... | 37 |
112 | Flanged Joints ......................................................... | 37 |
113 | Expanded or Rolled Joints ............................................. | 37 |
114 | Threaded Joints ....................................................... | 42 |
115 | Flared, Flareless, and Compression Joints, and Unions .................. | 42 |
116 | Bell End Joints ........................................................ | 43 |
117 | Brazed and Soldered Joints ............................................ | 43 |
118 | Sleeve Coupled and Other Proprietary Joints ........................... | 43 |
Part 5 | Expansion, Flexibility, and Pipe Supporting Element .................. | 43 |
119 | Expansion and Flexibility .............................................. | 43 |
120 | Loads on Pipe Supporting Elements ................................... | 46 |
121 | Design of Pipe Supporting Elements ................................... | 47 |
Part 6 | Systems ............................................................... | 50 |
122 | Design Requirements Pertaining to Specific Piping Systems ............. | 50 |
Chapter III | Materials............................................................... | 65 |
123 | General Requirements ................................................. | 65 |
124 | Limitations on Materials ............................................... | 66 |
125 | Materials Applied to Miscellaneous Parts .............................. | 68 |
Chapter IV 126 | Dimensional Requirements .............................................. Material Specifications and Standards for Standard and Nonstandard Piping Components ................................................. | 69 69 |
Chapter V | Fabrication, Assembly, and Erection...................................... | 77 |
127 | Welding ............................................................... | 77 |
128 | Brazing and Soldering ................................................. | 88 |
129 | Bending and Forming ................................................. | 89 |
130 | Requirements for Fabricating and Attaching Pipe Supports ............. | 90 |
131 | Welding Preheat ....................................................... | 90 |
iii
Postweld Heat Treatment 91
Stamping 99
Assembly 99
Chapter VI Inspection, Examination, and Testing 101
Inspection and Examination 101
Pressure Tests 105
Chapter VII Operation and Maintenance 108
General 108
Operation and Maintenance Procedures 108
Condition Assessment of CPS 108
CPS Records 109
Figures
100.1.2(A.1) Code Jurisdictional Limits for Piping — An Example of Forced Flow
Steam Generators With No Fixed Steam and Water Line 2
100.1.2(A.2) Code Jurisdictional Limits for Piping — An Example of Steam Separator Type Forced Flow Steam Generators With No Fixed Steam and Water
Line 3
100.1.2(B) Code Jurisdictional Limits for Piping — Drum-Type Boilers 4
100.1.2(C) Code Jurisdictional Limits for Piping — Spray-Type Desuperheater 5
102.4.5 Nomenclature for Pipe Bends 17
104.3.1(D) Reinforcement of Branch Connections 24
104.3.1(G) Reinforced Extruded Outlets 28
104.5.3 Types of Permanent Blanks 31
104.8.4 Cross Section Resultant Moment Loading 33
122.1.7(C) Typical Globe Valves 55
122.4 Desuperheater Schematic Arrangement 59
127.3 Butt Welding of Piping Components With Internal Misalignment 78
127.4.2 Welding End Transition — Maximum Envelope 79
127.4.4(A) Fillet Weld Size 82
127.4.4(B) Welding Details for Slip-On and Socket-Welding Flanges; Some
Acceptable Types of Flange Attachment Welds 83
127.4.4(C) Minimum Welding Dimensions Required for Socket Welding
Components Other Than Flanges 83
127.4.8(A) Typical Welded Branch Connection Without Additional
Reinforcement 83
127.4.8(B) Typical Welded Branch Connection With Additional Reinforcement 83
127.4.8(C) Typical Welded Angular Branch Connection Without Additional Reinforcement 83
127.4.8(D) Some Acceptable Types of Welded Branch Attachment Details
Showing Minimum Acceptable Welds 84
127.4.8(E) Some Acceptable Details for Integrally Reinforced Outlet Fittings 85
127.4.8(F) Typical Full Penetration Weld Branch Connections for NPS 3 and
Smaller Half Couplings or Adapters 86
127.4.8(G) Typical Partial Penetration Weld Branch Connection for NPS 2 and
Smaller Fittings 87
135.5.3 Typical Threaded Joints Using Straight Threads 100
Tables
102.4.3 Longitudinal Weld Joint Efficiency Factors 16
Bend Thinning Allowance 17
102.4.6(B.1.1) Maximum Severity Level for Casting Thickness 41⁄2 in. (114 mm) or
Less 18
102.4.6(B.2.2) Maximum Severity Level for Casting Thickness Greater Than 41⁄2 in.
(114 mm) 18
iv
102.4.7 | Weld Strength Reduction Factors to Be Applied When Calculating the Minimum Wall Thickness or Allowable Design Pressure of Components Fabricated With a Longitudinal Seam Fusion Weld ...... | 20 |
104.1.2(A) | Values of y ............................................................ | 22 |
112 | Piping Flange Bolting, Facing, and Gasket Requirements ............... | 38 |
114.2.1 | Threaded Joints Limitations ............................................ | 42 |
121.5 121.7.2(A) 122.2 | Suggested Pipe Support Spacing ....................................... Carrying Capacity of Threaded ASTM A 36, A 575, and A 576 Hot-Rolled Carbon Steel ............................................. Design Pressure for Blowoff/Blowdown Piping Downstream of BEP Valves .............................................................. | 48 49 55 |
122.8.2(B) | Minimum Wall Thickness Requirements for Toxic Fluid Piping ......... | 62 |
126.1 | Specifications and Standards ........................................... | 70 |
127.4.2 | Reinforcement of Girth and Longitudinal Butt Welds ................... | 81 |
129.3.1 | Approximate Lower Critical Temperatures ............................. | 89 |
132 | Postweld Heat Treatment .............................................. | 92 |
132.1 136.4 | Alternate Postweld Heat Treatment Requirements for Carbon and Low Alloy Steels .................................................... Mandatory Minimum Nondestructive Examinations for Pressure Welds or Welds to Pressure-Retaining Components ................... | 97 103 |
136.4.1 | Weld Imperfections Indicated by Various Types of Examination ......... | 104 |
Mandatory Appendices | ||
A | Table A-1, Carbon Steel ................................................ | 112 |
Table A-2, Low and Intermediate Alloy Steel ........................... | 124 | |
Table A-3, Stainless Steels ............................................. | 134 | |
Table A-4, Nickel and High Nickel Alloys .............................. | 164 | |
Table A-5, Cast Iron ................................................... | 176 | |
Table A-6, Copper and Copper Alloys .................................. | 178 | |
Table A-7, Aluminum and Aluminum Alloys ........................... | 182 | |
Table A-8, Temperatures 1,200°F and Above ............................ | 190 | |
Table A-9, Titanium and Titanium Alloys .............................. | 196 | |
Table A-10, Bolts, Nuts, and Studs ..................................... | 200 | |
B | Table B-1, Thermal Expansion Data .................................... | 206 |
Table B-1 (SI), Thermal Expansion Data ................................ | 210 | |
C | Table C-1, Moduli of Elasticity for Ferrous Material ..................... | 214 |
Table C-1 (SI), Moduli of Elasticity for Ferrous Material ................ | 215 | |
Table C-2, Moduli of Elasticity for Nonferrous Material ................. | 216 | |
Table C-2 (SI), Moduli of Elasticity for Nonferrous Material ............. | 218 | |
D | Table D-1, Flexibility and Stress Intensification Factors .................. | 220 |
Chart D-1, Flexibility Factor, k, and Stress Intensification Factor, i ....... | 224 | |
Chart D-2, Correction Factor, c ......................................... | 225 | |
Fig. D-1, Branch Connection Dimensions ............................... | 226 | |
F | Referenced Standards .................................................. | 227 |
G | Nomenclature ......................................................... | 231 |
H | Preparation of Technical Inquiries ...................................... | 237 |
J | Quality Control Requirements for Boiler External Piping (BEP) ......... | 238 |
Nonmandatory Appendices
Rules for the Design of Safety Valve Installations 240
Rules for Nonmetallic Piping and Piping Lined With Nonmetals 260
Corrosion Control for ASME B31.1 Power Piping Systems 280
Recommended Practice for Operation, Maintenance, and
Modification of Power Piping Systems 284
Approval of New Materials 294
Procedures for the Design of Restrained Underground Piping 295
Index 306
v
FOREWORD
The general philosophy underlying this Power Piping Code is to parallel those provisions of Section I, Power Boilers, of the ASME Boiler and Pressure Vessel Code, as they can be applied to power piping systems. The Allowable Stress Values for power piping are generally consistent with those assigned for power boilers. This Code is more conservative than some other piping codes, reflecting the need for long service life and maximum reliability in power plant installations. The Power Piping Code as currently written does not differentiate among the design, fabrication, and erection requirements for critical and noncritical piping systems, except for certain stress calculations and mandatory nondestructive tests of welds for heavy wall, high temperature applications. The problem involved is to try to reach agreement on how to evaluate criticality, and to avoid the inference that noncritical systems do not require competence in design, fabrication, and erection. Someday such levels of quality may be definable, so that the need for the many
different piping codes will be overcome.
There are many instances where the Code serves to warn a designer, fabricator, or erector against possible pitfalls; but the Code is not a handbook, and cannot substitute for education, experience, and sound engineering judgment.
Nonmandatory Appendices are included in the Code. Each contains information on a specific subject, and is maintained current with the Code. Although written in mandatory language, these Appendices are offered for application at the user’s discretion.
The Code never intentionally puts a ceiling limit on conservatism. A designer is free to specify mor