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ASME B18.18-2011

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ASME B18.18-2011 Quality Assurance for Fasteners

standard by ASME International, 04/14/2011

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This Quality focused standard establishes in-process and final inspection requirements for fastener products as well as a receiving inspection plan for fastener purchasers. The standard identifies four categories, recognizing that fastener users have widely varying requirements. The 4 categories covered are:Category 1 is a receiving inspection plan for purchasers. Category 2 utilizes documented and verifiable in-process controls structured at the producer's discretion. Category 3 utilizes documented and verifiable in-process controls structured at the producer's discretion.Category 4 includes all of the requirements of Category 2 plus a 100% inspection for a specific feature or features.In the preparation of this standard it was recognized that its function must enable it to be a part of the various regimens in use today that attain certain quality levels of products. This standard was written to encompass frameworks that enable the users of this standard to pinpoint which category they wish to use in meeting their own objectives.

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ASME B18.18-2011

(Revision and Consolidation of ASME B18.18.1, B18.18.2, B18.18.3M, B18.18.4M, B18.18.5M, B18.18.6M, and B18.18.7M)


Quality Assurance for Fasteners




A N A M E R I C A N N A T I O N A L S T A N D A R D





ASME B18.18-2011

(Revision and Consolidation of ASME B18.18.1, B18.18.2, B18.18.3M,

B18.18.4M, B18.18.5M, B18.18.6M, and B18.18.7M)

ASME B18.18-2011

(Revision and Consolidation of ASME B18.18.1, B18.18.2, B18.18.3M,

B18.18.4M, B18.18.5M, B18.18.6M, and B18.18.7M)


Quality Assurance for Fasteners



AN AMERICAN NA TIONAL S T AND ARD



Three Park Avenue • New York, NY • 10016 USA


Date of Issuance: April 14, 2011


This Standard will be revised when the Society approves the issuance of a new edition. There will be no addenda or written interpretations of the requirements of this Standard issued to this edition.


Periodically certain actions of the ASME B18 Committee may be published as Cases. Cases are published on the ASME Web site under the Committee Pages at https://cstools.asme.org as they are issued.


ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.

ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.

ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990


Copyright © 2011 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS

Foreword iv

Committee Roster v

Correspondence With the B18 Committee vi

  1. General Information 1

  2. Basic Plan Requirements 1

  3. Category 1 — Optional Receiving Inspection Plan for Purchasers 3

  4. Category 2 — Fasteners Intended for General Purpose Applications 4

  5. Category 3 — Fasteners Intended for Specialized Applications 4

  6. Category 4 — Automated Assembly Fasteners 5

Tables

  1. Categories 2, 3, and 4 Attributes 6

  2. Category 2 Sample Sizes 9

  3. Category 3 Sample Sizes 9

  4. Category 1 Attributes 10

Nonmandatory Appendix

A Test Report Content Requirements 11


iii


FOREWORD


This Standard is intended to be used as part of a contractual agreement between sellers and buyers of fasteners. It provides minimum criteria for four categories of metric and inch fasteners of any material type. It is to be used in concert with the specifications that apply to a given part. This Standard is intended to be a part within a larger quality assurance structure that addresses highly specific elements of quality planning, material control, human resources, gaging and testing, procedures, blueprint and standards control, and ongoing improvements that are necessary to permit the effective realization of the fastener itself. Such structures shall ideally be internation- ally recognized, but can be buyer specific.

This Standard also provides minimum criteria for manufacturing inspection and final inspection and allows for the necessary measure of flexibility and ingenuity of manufacturing approaches that suppliers may use as they comply with the standards requirements and end objectives. It provides reference material to enable buyers and sellers to make modifications to their plans should they find that necessary in meeting the requirements of this Standard and those of their buyers.

In the implementation of this Standard, buyers must become cognizant of the source of supply manufacturing quality plan and use a means of their own to ensure that it is effective and that it is conscientiously and continuously being developed and improved. Nonconformity prevention and continuous improvement must be an ongoing cultural element that is applied by all members of the supply chain.

Historically, the fastener industry has been served by the standards ASME B18.18.1, B18.18.2, B18.18.3M, B18.18.4M, B18.18.5M, B18.18.6M, and B18.18.7M. These very standards have been replaced by this document but may still be referenced throughout the industry. The B18 Standards Committee and related Subcommittees are committed to replacing references to the aforemen- tioned documents with a reference to this document.

This Standard was approved by the American National Standards Institute on March 5, 2011.


iv


ASME B18 COMMITTEE

Standardization of Bolts, Nuts, Rivets, Screws,

Washers, and Similar Fasteners

(The following is the roster of the Committee at the time of approval of this Standard.)


STANDARDS COMMITTEE OFFICERS

J. Greenslade, Chair

D. S. George, Vice Chair

R. D. Strong, Vice Chair

  1. J. Gomez, Secretary



    V. Cartina, Autocraft Industrial

  2. A. Clever, Consultant

P. Cockman, Ford Motor Co.

  1. A. Dugal de la Garza, TSP, Inc.

  2. S. George, ND Industries

STANDARDS COMMITTEE PERSONNEL

W. H. Kopke, Consultant

W. J. Lutkus, Emhart Teknologies

D. McCrindle, Canadian Fasteners Institute

M. D. Prasad, Contributing Member, Global M&F Solutions, Inc.

S. Savoji, ITW Medalist

C. J. Gomez, The American Society of Mechanical Engineers

J. Greenslade, Industrial Fasteners Institute

J. J. Grey, Contributing Member, Fastener Consulting Services, Inc.

B. Hasiuk, Contributing Member, Defense Supply Center Philadelphia

A. Herskovitz, Consultant

J. Hubbard, Leland-Powell Fasteners, Inc.

J. Jennings, Contributing Member, Naval Surface Warfare Center

W. H. King, Porteous Fastener Co.

J. F. Koehl, Contributing Member, Spirol International Corp.

W. Schevey, Contributing Member, BGM Fastener Co., Inc.

Q. M. Smith III, Oregon Department of Transportation

W. R. Stevens, Ramco

  1. D. Strong, Consultant

  2. W. Vass, Consultant

C. B. Wackrow, MNP Corp.

W. K. Wilcox, Consultant

C. B. Williamson, Fastenal Co.

C. J. Wilson, Consultant

R. B. Wright, Contributing Member, Wright Tool Co.

J. G. Zeratsky, National Rivet and Manufacturing Co.


SUBCOMMITTEE 18 — INSPECTION AND QUALITY ASSURANCE FOR FASTENERS

C. B. Williamson, Chair, Fastenal Co.

W. H. King, Vice Chair, Porteous Fastener Co.

A. L. Guzman, Secretary, The American Society of Mechanical Engineers

V. Cartina, Autocraft Industrial

D. A. Clever, Contributing Member, Deere and Co.

  1. A. Dugal de la Garza, TSP, Inc.

  2. S. George, ND Industries

J. Greenslade, Industrial Fasteners Institute

J. J. Grey, Contributing Member, Fastener Consulting Services, Inc.

A. Herskovitz, Consultant

J. Hubbard, Contributing Member, Rockford Fastener, Inc.

J. Jennings, Naval Surface Warfare Center

M. Keller, Consultant

W. H. Kopke, Consultant

J. F. McCarrick, Defense Supply Center Philadelphia

D. McCrindle, Canadian Fasteners Institute

R. B. Meade, Atrona Material Testing Laboratories, Inc.

L. C. Schroeder, Kansas Department of Transportation

R. M. Serabin, Freundlich Supply Co.

D. F. Sharp, GMS Structural Engineers

G. M. Simpson, Semblex Corp.

W. R. Stevens, Ramco

  1. D. Strong, General Motors Corp.

  2. W. Vass, Consultant

C. B. Wackrow, Contributing Member, MNP Corp.

P. H. Werner, Safety Socket Screw Corp.

W. K. Wilcox, Consultant

C. J. Wilson, Consultant

R. B. Wright, Contributing Member, Wright Tool Co.


v


CORRESPONDENCE WITH THE B18 COMMITTEE


General. ASME Standards are developed and maintained with the intent to represent the consensus of concerned interests. As such, users of this Standard may interact with the Committee by requesting interpretations, proposing revisions, and attending Committee meetings. Corre- spondence should be addressed to:

Secretary, B18 Standards Committee

The American Society of Mechanical Engineers Three Park Avenue

New York, NY 10016-5990

https://go.asme.org/Inquiry


Proposing Revisions. Revisions are made periodically to the Standard to incorporate changes that appear necessary or desirable, as demonstrated by the experience gained from the application of the Standard. Approved revisions will be published periodically.

The Committee welcomes proposals for revisions to this Standard. Such proposals should be as specific as possible, citing the paragraph number(s), the proposed wording, and a detailed description of the reasons for the proposal, including any pertinent documentation.

Proposing a Case. Cases may be issued for the purpose of providing alternative rules when justified, to permit early implementation of an approved revision when the need is urgent, or to provide rules not covered by existing provisions. Cases are effective immediately upon ASME approval and shall be posted on the ASME Committee Web page.

Requests for Cases shall provide a Statement of Need and Background Information. The request should identify the standard, the paragraph, figure or table number(s), and be written as a Question and Reply in the same format as existing Cases. Requests for Cases should also indicate the applicable edition(s) of the standard to which the proposed Case applies.

Interpretations. Upon request, the B18 Standards Committee will render an interpretation of any requirement of the Standard. Interpretations can only be rendered in response to a written request sent to the Secretary of the B18 Standards Committee.

The request for an interpretation should be clear and unambiguous. It is further recommended that the inquirer submit his/her request in the following format:


Subject: Cite the applicable paragraph number(s) and the topic of the inquiry.

Edition: Cite the applicable edition of the Standard for which the interpretation is being requested.

Question: Phrase the question as a request for an interpretation of a specific requirement suitable for general understanding and use, not as a request for an approval of a proprietary design or situation. The inquirer may also include any plans or drawings that are necessary to explain the question; however, they should not contain proprietary names or information.


Requests that are not in this format may be rewritten in the appropriate format by the Committee prior to being answered, which may inadvertently change the intent of the original request.

ASME procedures provide for reconsideration of any interpretation when or if additional information that might affect an interpretation is available. Further, persons aggrieved by an interpretation may appeal to the cognizant ASME Committee or Subcommittee. ASME does not “approve,” “certify,” “rate,” or “endorse” any item, construction, proprietary device, or activity. Attending Committee Meetings. The B18 Standards Committee regularly holds meetings that are open to the public. Persons wishing to attend any meeting should contact the Secretary of

the B18 Standards Committee.


vi

ASME B18.18-2011


QUALITY ASSURANCE FOR FASTENERS


  1. GENERAL INFORMATION

    1. Scope

      This quality focused Standard establishes in-process and final inspection requirements for fastener products as well as a receiving inspection plan for fastener pur- chasers. This Standard identifies four categories, recog- nizing that fastener users have widely varying requirements. The four categories covered are as follows:

      1. Category 1 — A receiving inspection plan for purchasers

      2. Categories 2 and 3 — Utilizes documented and verifiable in-process controls structured at the produc- er’s discretion

      3. Category 4 — Includes all of the requirements of Category 2 plus 100% inspection for a specific feature or features

        In the preparation of this Standard, it was recognized that its function must enable it to be a part of the various regimens in use today that attain certain quality levels of products. This Standard was written to encompass frameworks that enable the users of this Standard to pinpoint which category they wish to use in meeting their own objectives.

    2. References

      The following is a list of publications referenced in this Standard. Unless otherwise specified, the latest edition shall apply.

      ASME B1.3M, Screw Thread Gaging Systems for Dimensional Acceptability — Inch Metric Screw Threads (UN, UNR, UNJ, M, and MJ)

      ASME B18.6.3, Machine Screws, Tapping Screws, and Metallic Drive Screws (Inch Series)

      ASME B18.12, Glossary of Terms for Mechanical Fasteners

      Publisher: The American Society of Mechanical Engineers (ASME), Three Park Avenue, New York, NY 10016-5990; Order Department: 22 Law Drive, P.O. Box 2900, Fairfield, NJ 07007-2900 (www.asme.org)

      ASTM F 1470, Standard Practice for Fastener Sampling for Specified Mechanical Properties and Performance Inspection

      ASTM F 1941, Standard Specification for Electrodeposited Coatings on Threaded Fasteners [Unified Inch Screw Threads (UN/UNR)]

      Publisher: American Society for Testing and Materials (ASTM International), 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 (www.astm.org)

      ISO 9001, Quality management systems — Requirements

      ISO/IEC 17011, Conformity assessment — General requirements for accreditation bodies accrediting con- formity assessment bodies

      ISO/IEC 17025, General requirements for the compe- tence of testing and calibration laboratories

      ISO/TS 16949, Quality management systems — Particular requirements for the application of ISO 9001:2000 for automotive production and relevant ser- vice part organizations

      Publisher: International Organization for Standardization (ISO) Central Secretariat, 1 ch. de la Voie-Creuse, Case postale 56, CH-1211 Geneva 20, Switzerland (www.iso.org)


    3. Measuring and Testing Equipment

      All inspection and testing equipment that is used for the acceptance of Category 2, 3, and 4 fasteners shall be calibrated by a laboratory that has been accredited to ISO/IEC 17025 by an accreditation body that operates in accordance with ISO/IEC 17011. Calibration shall be traceable to the National Institute of Standards and Technology (NIST) Standard or an equivalent national or international standard.


    4. Terminology

      For definitions of terminology not specifically defined in this Standard, refer to ASME B18.12.

      1.4.1 Lot. A lot is a quantity of product of one part number made from a single heat of raw material by the same production process and subsequently submitted for final inspection at one time. In the case of fastener assemblies, such as screw and washer assemblies, the manufacturer shall maintain lot traceability for all components.


    5. Designation of Final Inspection Category

      Procurement documents should indicate which cate- gory (2, 3, or 4) of final inspection is required. Examples of designation are provided under the appropriate inspection category sections of this document.


  2. BASIC PLAN REQUIREMENTS

    1. Understanding the Basic Requirements

The following information applies to all fasteners pro- duced to any applicable category contained within this document.


1