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ASME B30.27-2019 Material Placement Systems
standard by ASME International, 02/07/2020
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Material Placement Systems
Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings
AN A MERICAN NA TIONAL S T AND ARD
(Revision of ASME B30.27-2014)
(Revision of ASME B30.27-2014)
AN AMERICAN NATIONAL STANDARD
Date of Issuance: February 7, 2020
The next edition of this Standard is scheduled for publication in 2024.
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The American Society of Mechanical Engineers Two Park Avenue, New York, NY 10016-5990
Copyright © 2020 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All rights reserved Printed in U.S.A.
CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Committee Roster vii
B30 Standard Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Chapter 27-0 | Scope, Definitions, References, and Personnel Competence . . . . . . . . . . . . . . . . . . . | 1 |
Section 27-0.1 | Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 1 |
Section 27-0.2 | Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 1 |
Section 27-0.3 | Reference to Other Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 2 |
Section 27-0.4 | Personnel Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 2 |
Chapter 27-1 | Construction and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 6 |
Section 27-1.1 | Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 6 |
Section 27-1.2 | Mobile Material Placing Boom Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 7 |
Section 27-1.3 | Work Platforms, Access Walkways, and Gangways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 7 |
Section 27-1.4 | Electrical Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 7 |
Section 27-1.5 | Ergonomics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 8 |
Section 27-1.6 | Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 8 |
Section 27-1.7 | Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 8 |
Section 27-1.8 | Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 8 |
Section 27-1.9 | Mobile and Stationary Placing Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 8 |
Section 27-1.10 | Delivery Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 9 |
Section 27-1.11 | Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 9 |
Section 27-1.12 | Remote Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 9 |
Section 27-1.13 | Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 9 |
Section 27-1.14 | Translation of Technical and Safety-Related Information . . . . . . . . . . . . . . . . . . . . . . . . | 10 |
Section 27-1.15 | Fuel and Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 10 |
Section 27-1.16 | Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 10 |
Section 27-1.17 | Pump Pressure Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 10 |
Chapter 27-2 | Inspection, Testing, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 12 |
Section 27-2.1 | Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 12 |
Section 27-2.2 | Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 13 |
Section 27-2.3 | Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 14 |
Chapter 27-3 | Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 15 |
Section 27-3.1 | Qualifications for and Conduct of Operators and Operating Practices . . . . . . . . . . . . . . . | 15 |
Section 27-3.2 | Material Placement System Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 23 |
Section 27-3.3 | Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 23 |
Chapter 27-4 | Separate Placing Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 25 |
Section 27-4.1 | Design and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 25 |
Section 27-4.2 | Inspection, Testing, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 29 |
Section 27-4.3 Figures | Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 30 |
27-0.1-1 | Material Placement System: Truck-Mounted Boom Pump . . . . . . . . . . . . . . . . . . . . . . . . | 3 |
27-0.1-2 | Material Placement System: Separate Placing Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 3 |
27-0.1-3 | Material Placement System: Truck-Mounted Telescopic Conveyor System . . . . . . . . . . . . | 3 |
27-0.1-4 | Material Placement System: City Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 4 |
27-0.1-5 | Material Placement System: High-Pressure Trailer Pump . . . . . . . . . . . . . . . . . . . . . . . . | 4 |
27-0.1-6 | Material Placement System: General Purpose Trailer Pump . . . . . . . . . . . . . . . . . . . . . . | 4 |
27-0.1-7 | Material Placement System: Ball Valve Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 5 |
27-0.1-8 | Material Placement System: Examples of Delivery System Components . . . . . . . . . . . . . . | 5 |
27-1.7.5-1 | Standardized Joystick Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 9 |
27-1.16-1 | Grates and Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 11 |
27-3.1.5-1 | Area of Extended Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 22 |
27-3.1.6.1-1 | Danger Zone for Material Placement Systems and Delivery System Operating Near Electrical Transmission Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 23 |
27-3.3.2-1 | Material Placement System Hand Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 24 |
27-4.1.11-1 | Common Separate Placing Boom Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 27 |
Table | ||
27-3.1.6.3-1 | Minimum Required Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 24 |
FOREWORD
This American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings, has been developed under the procedures accredited by the American National Standards Institute (ANSI). This Standard had its beginning in December 1916, when an eight-page “Code of Safety Standards for Cranes,” prepared by the American Society of Mechanical Engineers (ASME) Committee on the Protection of Industrial Workers, was presented at the annual meeting of the ASME.
Meetings and discussions regarding safety on cranes, derricks, and hoists were held from 1920 to 1925 involving the ASME Safety Code Correlating Committee, the Association of Iron and Steel Electrical Engineers, the American Museum of Safety, the American Engineering Standards Committee (AESC) [later changed to American Standards Association (ASA), then to the United States of America Standards Institute (USASI), and finally to ANSI], Department of Labor — State of New Jersey, Department of Labor and Industry — State of Pennsylvania, and the Locomotive Crane Manufacturers Association. On June 11, 1925, the AESC approved the ASME Safety Code Correlating Committee’s recommendation and authorized the project with the U.S. Department of the Navy, Bureau of Yards and Docks, and ASME as sponsors.
In March 1926, invitations were issued to 50 organizations to appoint representatives to a Sectional Committee. The call for organization of this Sectional Committee was sent out October 2, 1926, and the Committee was organized on November 4, 1926, with 57 members representing 29 national organizations.
Commencing June 1, 1927, and using the eight-page Code published by ASME in 1916 as a basis, the Sectional Committee developed the “Safety Code for Cranes, Derricks, and Hoists.” The early drafts of this safety code included requirements for jacks, but due to inputs and comments on those drafts, the Sectional Committee decided in 1938 to make the requirements for jacks a separate code. In January 1943, ASA B30.2-1943 was published addressing a multitude of equipment types, and in August 1943, ASA B30.1-1943 was published addressing only jacks. Both documents were reaffirmed in 1952 and widely accepted as safety standards.
Due to changes in design, advancement in techniques, and general interest of labor and industry in safety, the Sectional Committee, under the joint sponsorship of ASME and the Bureau of Yards and Docks (now the Naval Facilities Engineering Command), was reorganized on January 31, 1962, with 39 members representing 27 national organizations. The new Committee changed the format of ASA B30.2-1943 so that the multitude of equipment types it addressed could be published in separate volumes that could completely cover the construction, installation, inspection, testing, mainte- nance, and operation of each type of equipment that was included in the scope of ASA B30.2. This format change resulted in B30.3, B30.5, B30.6, B30.11, and B30.16 being initially published as “Revisions” of B30.2, with the remainder of the B30 volumes being published as totally new volumes. ASA changed its name to USASI in 1966 and to ANSI in 1969, which resulted in B30 volumes from 1943 to 1968 being designated as ASA B30, USAS B30, or ANSI B30, depending on their date of publication. In 1982, the Committee was reorganized as an Accredited Organization Committee operating under procedures developed by ASME and accredited by ANSI.
This Standard presents a coordinated set of rules that may serve as a guide to government and other regulatory bodies and municipal authorities responsible for the guarding and inspection of the equipment falling within its scope. The suggestions leading to accident prevention are given both as mandatory and advisory provisions; compliance with both types may be required by employers of their employees. In case of practical difficulties, new developments, or unne- cessary hardship, the administrative or regulatory authority may grant variances from the literal requirements or permit the use of other devices or methods, but only when it is clearly evident that an equivalent degree of protection is thereby secured. To secure uniform application and interpretation of this Standard, administrative or regulatory authorities are urged to consult the B30 Committee, in accordance with the format described in Section IX of the B30 Standard Intro- duction, before rendering decisions on disputed points.
Safety codes and standards are intended to enhance public safety. Revisions result from committee consideration of factors such as technological advances, new data, and changing environmental and industry needs. Revisions do not imply that previous editions were inadequate.
The 2009 edition consolidated the requirements of two standards, CPMA 27-2000 and B30.27-2005, into the B30.27 Volume. The 2014 edition of B30.27 incorporated many global B30 changes, including the addition of para. 27-3.1.3, requirements for translation of documents, and several other changes. This 2019 edition contains the addition of Chapter 27-4 and several other changes.
This Volume of the Standard, which was approved by the B30 Standards Committee and by ASME, was approved by ANSI and designated as an American National Standard on November 20, 2019.
Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks,
Jacks, and Slings
(The following is the roster of the Committee at the time of approval of this Standard.)
STANDARDS COMMITTEE OFFICERS
T. L. Blanton, Chair
E. D. Fidler, Vice Chair
K. Peterson, Secretary
STANDARDS COMMITTEE PERSONNEL
N. E. Andrew, AM/NS Calvert
T. L. Blanton, NACB Group, Inc.
P. A. Boeckman, The Crosby Group
P. W. Boyd, The Boeing Co.
J. R. Burkey, Columbus McKinnon Corp.
B. D. Closson, Craft Forensic Services
J. A. Danielson, The Boeing Co.
D. R. Decker, Becket, LLC
L. D. DeMark, Sr., Equipment Training Solutions, LLC
D. W. Eckstine, Eckstine and Associates
R. J. Edwards, NBIS
E. D. Fidler, Grove U.S., LLC
J. A. Gilbert, Associated Wire Rope Fabricators
J. L. Gordon, Acco Material Handling Solutions, Inc.
G. B. Hetherston, Hetherston Consulting, LLC
M. M. Jaxtheimer, Navy Crane Center
P. R. Juhren, Morrow Equipment Co., LLC
R. M. Kohner, Landmark Engineering Services
A. J. Lusi, Jr., LuMark Consulting
E. K. Marburg, Columbus McKinnon Corp.
D. Means, Means Engineering and Consulting
W. Mills, Liberty Mutual Insurance
D. L. Morgan, Critical Lift Consultants, LLC
W. E. Osborn, Ingersoll Rand
R. M. Parnell, Industrial Training International, Inc.
T. Perkins, First Solar Electric
Peterson, The American Society of Mechanical Engineers
B. A. Pickett, Systems Engineering and Forensic Services
J. A. Pilgrim, Manitowoc Cranes
S. K. Rammelsberg, McDermott
J. E. Richardson, U.S. Department of the Navy
D. W. Ritchie, Dave Ritchie Consultant, LLC
J. W. Rowland III, Consultant
D. W. Smith, STI Group
W. J. Smith, Jr., NBIS
R. S. Stemp, Lampson International, LLC
R. G. Strain, Advanced Crane Technologies, LLC
J. Sturm, Sturm Corp.
P. D. Sweeney, Riverside Engineering, LLC
E. P. Vliet, Consultant
J. D. Wiethorn, Haag Engineering Co.
R. C. Wild, CJ Drilling, Inc.
D. N. Wolff, Consultant
S. D. Wood, Terex Corp.
B. B. Bacon, Alternate, Tennessee Valley Authority
R. J. Bolen, Alternate, Consultant
G. J. Brent, Alternate, NCCCO
B. M. Casey, Alternate, Electric Boat
W. C. Dickinson, Jr., Alternate, Crane Industry Services, LLC
J. Dudley, Alternate, The Walsh Group
D. Duerr, Alternate, 2DM Associates, Inc.
M. Eggenberger, Alternate, Berry Contracting, Inc.
S. R. Fletcher, Alternate, Cowles, Murphy, Glover and Associates
M. Gardiner, Alternate, Haag Engineering Co.
J. B. Greenwood, Alternate, Navy Crane Center
D. A. Henninger, Alternate, Bridon Bekaert, The Ropes Group
D. F. Jordan, Alternate, American International Crane Bureau
K. Kennedy, Alternate, Navy Crane Center
J. Lindsay, Alternate, Link-Belt Construction Equipment
T. C. Mackey, Alternate, WRPS Hanford
J. P. Mihlbauer, Alternate, All Ship and Cargo Surveys, Ltd.
G. D. Miller, Alternate, Manitowoc Cranes
D. A. Moore, Alternate, Unified Engineering
L. S. Olver, Alternate, Kolo Holdings, Inc.
M. Randall, Alternate, Chicago Bridge & Iron Co.
Rask, Alternate, NBIS
C. L. Richardson, Alternate, Lone Star Rigging, LP
M. Riggs, Alternate, Rigging Institute, LLC
J. R. Schober, Alternate, American Bridge Co.
J. Schoppert, Alternate, NBIS Claims and Risk Management
L. K. Shapiro, Alternate, Howard I. Shapiro and Associates
K. Shinn, Alternate, K. J. Shinn, Inc.
T. Sicklesteel, Alternate, Leavitt Cranes, USA
C. H. Smith, Alternate, Morrow Equipment Co., LLC
S. Snider, Alternate, Ingersoll Rand
J. J. VanEgeren, Alternate, Manitowoc Cranes
C. Warren, Alternate, Webber, LLC
A. T. West, Alternate, Liberty Mutual Insurance
M. P. Zerba, Alternate, Lampson International, LLC
HONORARY MEMBERS
J. W. Downs, Jr., Downs Crane and Hoist Co.
J. L. Franks, Consultant
C. W. Ireland, Consultant
J. M. Klibert, Lift-All Co., Inc.
R. W. Parry, Parry, Parry and Glen
B30 INTEREST REVIEW GROUP
O. Akinboboye, Ropetech Engineering Services
D. Beltran, Gunnebo Johnson Corp.
J. D. Cannon, Regional Technical Crane Safety Specialist
B. Dobbs, LEEA
M. J. Eggenberger, Berry Contracting, Inc.
A. Gomes Rocha, Industrial Training International, Inc.
J. B. Greenwood, Navy Crane Center
N. C. Hargreaves, Hargreaves Consulting, LLC
H. A. Hashem, Saudi Aramco
J. Hui, School of Civil Engineering, Nanjing
C. Lan, DOI-BSEE
A. C. Mattoli, Prowinch, LLC
J. Mellott-Green, All Canadian Training Institute, Inc.
J. Mihlbauer, Jr., All Ship and Cargo Surveys, Ltd.
L. S. Olver, Kolo Holdings, Inc.
G. L. Owens, Consultant
Reynolds, Shell Exploration and Production
K. Shapiro, Howard I. Shapiro and Associates
C.-C. Tsaur, Institute of Occupational Safety and Health
B30 REGULATORY AUTHORITY COUNCIL
C. Shelhamer, Chair, New York City Department of Buildings
Peterson, Secretary, The American Society of Mechanical Engineers
G. Campion, U.S. Department of Labor/OSHA
C. Harris, City of Chicago — Department of Buildings
R. D. Jackson, U.S. Department of Labor
D. E. Latham, State of Maryland DLLR
M. J. Nelmida, State of California, OSH Standards Board
G. E. Pushies, MIOSHA
C. N. Stribling, Jr., Kentucky Labor Cabinet
T. Taylor, Minnesota Department of Labor and Industry
G. M. Thomas, South Carolina Department of Labor Licensing and Regulation
A. O. Omran, Alternate, New York City Department of Buildings
B30.27 SUBCOMMITTEE PERSONNEL
R. J. Edwards, Chair, NBIS
G. E. Brown, R. L. McCoy, Inc.
J. L. Bury, Construction Forms, Inc.
W. Bylsma, Cherokee Pumping, Inc.
T. P. O’Malley, Schwing America, Inc.
D. R. Remus, Reed Manufacturing
S. A. Roisum, Schwing America, Inc.
J. Schoppert, NBIS Claims and Risk Management
M. Schultz, Capital Pumping
D. Sullivan, Consultant