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ASME B30.27-2014 Material Placement Systems - Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings

standard by ASME International, 03/26/2014

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B30.27 applies to the construction, installation, operation, inspection, testing, and maintenance of trailer and truck-mounted material placement systems. Included in this are mechanical and hydraulic pea gravel systems, mobile telescoping boom conveyors, separate placing booms, and material placement accessories. Truck-mounted material placement systems can be either with or without an integral placing boom.

This Volume does not apply to conveyor parts of mobile telescoping boom conveyors, mortar conveying or spraying machines, or dry mix shotcreting machines. The conveyor section of these machines is covered by ASME B20.1.

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Material Placement Systems

Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings


AN A MERICAN NA TIONAL S T AND ARD




ASME B30.27-2014

(Revision of ASME B30.27-2009)

ASME B30.27-2014

(Revision of ASME B30.27-2009)


Material Placement Systems



Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings


AN AMERICAN NA TIONAL S T AND ARD



Two Park Avenue • New York, NY • 10016 USA


Date of Issuance: March 26, 2014


The next edition of this Standard is scheduled for publication in 2019.


ASME issues written replies to inquiries concerning interpretations of technical aspects of this Standard. Interpretations are published on the ASME Web site under the Committee Pages at https://cstools.asme.org/ as they are issued.


Errata to codes and standards may be posted on the ASME Web site under the Committee Pages to provide corrections to incorrectly published items, or to correct typographical or grammatical errors in codes and standards. Such errata shall be used on the date posted.


The Committee Pages can be found at https://cstools.asme.org/. There is an option available to automatically receive an e-mail notification when errata are posted to a particular code or standard. This option can be found on the appropriate Committee Page after selecting “Errata” in the “Publication Information” section.


ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.

ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.

ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Two Park Avenue, New York, NY 10016-5990


Copyright © 2014 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS



Foreword ..............................................................................

Committee Roster .....................................................................

B30 Standard Introduction .............................................................

Summary of Changes ..................................................................

v vii ix xii

Chapter 27-0 Scope, Definitions, References, and Personnel Competence ..............

1

Section 27-0.1 Scope ...............................................................

1

Section 27-0.2 Definitions ..........................................................

1

Section 27-0.3 Reference to Other Codes and Standards .............................

3

Section 27-0.4 Personnel Competence ...............................................

4

Chapter 27-1 Construction and Installation ..........................................

5

Section 27-1.1 Markings ............................................................

5

Section 27-1.2 Mobile Material Placing Boom Construction ..........................

6

Section 27-1.3 Work Platforms, Access Walkways, and Gangways ....................

6

Section 27-1.4 Electrical Installations ................................................

6

Section 27-1.5 Ergonomics ..........................................................

6

Section 27-1.6 Outriggers ...........................................................

7

Section 27-1.7 Controls and Indicators ..............................................

7

Section 27-1.8 Guards ..............................................................

7

Section 27-1.9 Mobile and Stationary Placing Booms ................................

7

Section 27-1.10 Delivery Systems ....................................................

8

Section 27-1.11 Loss of Power .......................................................

8

Section 27-1.12 Remote Starting .....................................................

8

Section 27-1.13 Manuals .............................................................

8

Section 27-1.14 Translation of Non-English Documentation Into English ..............

9

Section 27-1.15 Fuel and Exhaust Systems ...........................................

9

Section 27-1.16 Hoppers .............................................................

9

Section 27-1.17 Pump Pressure Release ..............................................

9

Chapter 27-2 Inspection, Testing, and Maintenance ..................................

11

Section 27-2.1 Inspection ...........................................................

11

Section 27-2.2 Testing ..............................................................

12

Section 27-2.3 Maintenance .........................................................

13

Chapter 27-3 Operation.............................................................

Section 27-3.1 Qualifications for and Conduct of Operators and Operating

Practices ..........................................................

14


14

Section 27-3.2 Material Placement System Lockout/Tagout ..........................

21

Section 27-3.3 Signals ..............................................................

21

Figures

27-0.1-1 Material Placement System: Truck-Mounted Concrete Pump With Integrated Placing Boom ...........................................


2

27-0.1-2 Material Placement System: Separate Placing Boom ...................

27-0.1-3 Material Placement System: Truck-Mounted Telescopic Conveyor System ............................................................

2


2

27-0.1-4 Material Placement System: Examples of Delivery System

Components .......................................................


3

27-1.7.5-1 Standardized Joystick Movement .....................................

8

27-1.16-1 Grates and Hoppers .................................................

10

27-3.1.5-1 Area of Extended Outriggers .........................................

20


iii


27-3.1.6.1-1

Danger Zone for Material Placement Systems and Delivery System Operating Near Electrical Transmission Lines .......................


22

27-3.3.2-1

Material Placement System Hand Signals .............................

23

Table

27-3.1.6.3-1


Minimum Required Clearances .......................................


23


iv


FOREWORD


This American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings, has been developed under the procedures accredited by the American National Standards Institute (ANSI, formerly the United States of America Standards Institute). This Standard had its beginning in December 1916 when an eight-page Code of Safety Standards for Cranes, prepared by an American Society of Mechanical Engineers (ASME) Committee on the Protection of Industrial Workers, was presented at the annual meeting of ASME.

Meetings and discussions regarding safety on cranes, derricks, and hoists were held from 1920 to 1925, involving the ASME Safety Code Correlating Committee, the Association of Iron and Steel Electrical Engineers, the American Museum of Safety, the American Engineering Standards Committee (later changed to American Standards Association and subsequently to the USA Standards Institute), Department of Labor — State of New Jersey, Department of Labor and Industry — State of Pennsylvania, and the Locomotive Crane Manufacturers Association. On June 11, 1925, the American Engineering Standards Committee approved the ASME Safety Code Correlating Committee’s recommendation and authorized the project with the U.S. Department of the Navy, Bureau of Yards and Docks, and ASME as sponsors.

In March 1926, invitations were issued to 50 organizations to appoint representatives to a Sectional Committee. The call for organization of this Sectional Committee was sent out October 2, 1926, and the committee organized November 4, 1926, with 57 members representing 29 national organizations. The Safety Code for Cranes, Derricks, and Hoists, ASA B30.2-1943, was created from the eight-page document referred to in the first paragraph. This document was reaffirmed in 1952 and widely accepted as a safety standard.

Due to changes in design, advancement in techniques, and general interest of labor and industry in safety, the Sectional Committee, under the joint sponsorship of ASME and the Naval Facilities Engineering Command, U.S. Department of the Navy, was reorganized as an American National Standards Committee on January 31, 1962, with 39 members representing 27 national organizations.

The format of the previous code was changed so that separate Volumes (each complete as to construction and installation; inspection, testing, and maintenance; and operation) will cover the different types of equipment included in the scope of B30.

In 1982, the Committee was reorganized as an Accredited Organization Committee, operating under procedures developed by ASME and accredited by ANSI.

This Standard presents a coordinated set of rules that may serve as a guide to government and other regulatory bodies and municipal authorities responsible for the guarding and inspection of the equipment falling within its scope. The suggestions leading to accident prevention are given both as mandatory and advisory provisions; compliance with both types may be required by employers of their employees.

In case of practical difficulties, new developments, or unnecessary hardship, the administrative or regulatory authority may grant variances from the literal requirements or permit the use of other devices or methods, but only when it is clearly evident that an equivalent degree of protection is thereby secured. To secure uniform application and interpretation of this Standard, administrative or regulatory authorities are urged to consult the B30 Committee, in accordance with the format described in Section IX of the B30 Standard Introduction, before rendering decisions on disputed points.

Safety codes and standards are intended to enhance public safety. Revisions result from commit- tee consideration of factors such as technological advances, new data, and changing environmental and industry needs. Revisions do not imply that previous editions were inadequate.


v

The 2009 edition consolidated the requirements of two standards, CPMA 27-2000 and B30.27-2005, into the B30.27 Volume. This 2014 edition of B30.27 incorporates many global B30 changes, including the addition of para. 27-3.1.3, requirements for translation of documents, and several other changes.

This Volume of the Standard, which was approved by the B30 Standards Committee and by ASME, was approved by ANSI and designated as an American National Standard on February 19, 2014.


vi


ASME B30 COMMITTEE

Safety Standard for Cableways, Cranes, Derricks, Hoists,

Hooks, Jacks, and Slings

(The following is the roster of the Committee at the time of approval of this Standard.)


STANDARDS COMMITTEE OFFICERS

L. D. Means, Chair

R. M. Parnell, Vice Chair

K. M. Hyam, Secretary



N. E. Andrew, ThyssenKrupp Steel USA, LLC

STANDARDS COMMITTEE PERSONNEL

M. J. Quinn, Alternate, Morrow Equipment Co., LLC

C. M. Robison, Alternate, UT-Battelle/Oak Ridge National Laboratory

T. L. Blanton, NACB Group, Inc.

P. A. Boeckman, The Crosby Group, Inc.

C. E. Lucas, Alternate, The Crosby Group, Inc.

R. J. Bolen, Consultant

C. E. Cotton, Alternate, Navy Crane Center

M. E. Brunet, Manitowoc Cranes/The Manitowoc Crane Group

  1. L. Calta, Alternate, Manitowoc Cranes/The Manitowoc Crane Group

  2. D. Closson, Craft Forensic Services

B. A. Pickett, Alternate, Forensic Engineering and Applied Science Institute

R. M. Cutshall, Savannah River Nuclear Solutions

J. A. Danielson, Boeing Co.

P. W. Boyd, Alternate, Boeing Co.

L. D. DeMark, Sr., Equipment Training Solutions, LLC

D. F. Jordan, Alternate, BP America

D. W. Eckstine, Eckstine and Associates

R. J. Edwards, NBIS

A. J. Egging, National Oilwell Varco

C. W. Ireland, Alternate, National Oilwell Varco

E. D. Fidler, The Manitowoc Co.

G. D. Miller, Alternate, Manitowoc Cranes

J. A. Gilbert, Associated Wire Rope Fabricators

J. L. Gordon, Acco Chain and Lifting Products

N. C. Hargreaves, Hargreaves Consulting, LLC

C. E. Imerman, Alternate, Link-Belt Construction Equipment Co.

W. C. Dickinson, Jr., Alternate, Crane Industry Services, LLC

G. B. Hetherston, E. I. DuPont

  1. B. Greenwood, Alternate, Navy Crane Center

  2. M. Hyam, The American Society of Mechanical Engineers

D. C. Jackson, Tulsa Winch Group

S. D. Wood, Alternate, Link-Belt Construction Equipment Co.

M. M. Jaxtheimer, Navy Crane Center

S. R. Gridley, Alternate, Navy Crane Center

P. R. Juhren, Morrow Equipment Co., LLC

R. M. Kohner, Landmark Engineering Services

D. Duerr, Alternate, 2DM Associates, Inc.

A. J. Lusi, Jr., LuMark Consulting

K. Shinn, Alternate, K. J. Shinn, Inc.

E. K. Marburg, Columbus McKinnon Corp.

J. R. Burkey, Alternate, Columbus McKinnon Corp.

L. D. Means, Means Engineering and Consulting

D. A. Henninger, Alternate, Bridon American

M. W. Mills, Liberty Mutual Group

D. L. Morgan, Mission Support Alliance

W. E. Osborn, Ingersoll Rand

R. M. Parnell, Industrial Training International, Inc.

W. C. Dickinson, Jr., Alternate, Crane Industry Services, LLC

J. T. Perkins, Engineering Consultant

J. R. Schober, Alternate, American Bridge Co.

  1. E. Richardson, U.S. Department of the Navy

  2. Kennedy, Alternate, Navy Crane Center

D. W. Ritchie, Dave Ritchie Consultant, LLC

L. K. Shapiro, Alternate, Howard I. Shapiro and Associates

J. W. Rowland III, Consultant

D. A. Moore, Alternate, Unified Engineering

J. C. Ryan, Boh Bros. Construction Co.

A. R. Ruud, Alternate, Atkinson Construction

D. W. Smith, STI Group

S. K. Rammelsberg, Alternate, Chicago Bridge & Iron Co.

W. J. Smith, Jr., NBIS

J. Schoppert, Alternate, NBIS Claims and Risk Management

R. S. Stemp, Lampson International, LLC

E. P. Vliet, Alternate, Turner Industries Group

R. G. Strain, Advanced Crane Technologies, LLC

J. Sturm, Sturm Corp.

P. D. Sweeney, General Dynamics Electric Boat

B. M. Casey, Alternate, General Dynamics Electric Boat

J. D. Wiethorn, Haag Engineering Co.

R. C. Wild, U.S. Army Engineering District USACE

D. N. Wolff, National Crane/The Manitowoc Crane Group

J. A. Pilgrim, Alternate, Manitowoc Cranes



vii

HONORARY MEMBERS

J. W. Downs, Jr., Downs Crane and Hoist Co.

J. L. Franks, Consultant

J. M. Klibert, Lift-All Co., Inc.

R. W. Parry, Consultant

P. S. Zorich, RZP International Ltd.



P. W. Boyd, Boeing Co.

B30 INTEREST REVIEW GROUP

M. W. Osborne, E-Crane International USA

J. D. Cannon, Regional Technical Crane Safety Specialist

M. J. Eggenberger, Bay Ltd.

H. A. Hashem, Saudi Aramco

J. Hui, School of Civil Engineering, Nanjing

A. C. Mattoli, Prowinch, LLC

G. L. Owens, Consultant

A. G. Rocha, Belgo Bekaert Arames

W. G. Rumburg, Crane Consultants, Inc.

C-C. Tsaur, Institute of Occupational Safety on Health


B30 REGULATORY AUTHORITY COUNCIL

C. Shelhamer, Chair, New York City Department of Buildings

W. M. James Dougherty, Jr., Vice Chair, Construction Plans Review Specialist

K. M. Hyam, Secretary, The American Society of Mechanical Engineers

G. Beer, Iowa OSHA

L. G. Campion, U.S. Department of Labor/OSHA

W. L. Cooper, Arizona Division of Occupational Safety and Health

C. Harris, City of Chicago — Department of Buildings

C. R. Smith, Pennsylvania Department of State, Bureau of Professional and Occupational Affairs

C. N. Stribling, Jr., Kentucky Labor Cabinet

C. Tolson, State of California, OSH Standards Board



R. J. Edwards, Chair, NBIS

W. J. Smith, Jr., Alternate, NBIS

J. L. Bury, Putzmeister America

B30.27 SUBCOMMITTEE PERSONNEL

D. R. Remus, Reed Manufacturing

J. Schoppert, NBIS Claims and Risk Management

R. Waterman, Brundage-Bone Concrete Pumping, Inc.

L. D. DeMark, Sr., Equipment Training Solutions, LLC

K. Rask, Brundage-Bone Concrete Pumping, Inc.

  1. C. Wild, U.S. Army Engineering District USACE


    viii


    SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS


    B30 STANDARD INTRODUCTION


    (14)


    SECTION I: SCOPE

    The ASME B30 Standard contains provisions that apply to the construction, installation, operation, inspec- tion, testing, maintenance, and use of cranes and other lifting and material-movement related equipment. For the convenience of the reader, the Standard has been divided into separate volumes. Each volume has been

    B30.23 Personnel Lifting Systems B30.24 Container Cranes

    B30.25 Scrap and Material Handlers B30.26 Rigging Hardware

    B30.27 Material Placement Systems B30.28 Balance Lifting Units

    B30.29 Self-Erecting Tower Cranes

    1

    written under the direction of the ASME B30 Standard Committee and has successfully completed a consensus approval process under the general auspices of the American National Standards Institute (ANSI).

    As of the date of issuance of this Volume, the B30 Standard comprises the following volumes:

    B30.1 Jacks, Industrial Rollers, Air Casters, and Hydraulic Gantries

    B30.2 Overhead and Gantry Cranes (Top Running Bridge, Single or Multiple Girder, Top Running Trolley Hoist)

    B30.3 Tower Cranes

    B30.4 Portal and Pedestal Cranes B30.5 Mobile and Locomotive Cranes B30.6 Derricks

    B30.7 Winches

    B30.8 Floating Cranes and Floating Derricks B30.9 Slings

    B30.10 Hooks

    B30.11 Monorails and Underhung Cranes

    B30.12 Handling Loads Suspended From Rotorcraft B30.13 Storage/Retrieval (S/R) Machines and

    Associated Equipment B30.14 Side Boom Tractors B30.15 Mobile Hydraulic Cranes

    (withdrawn 1982 — requirements found in latest revision of B30.5)

    B30.16 Overhead Hoists (Underhung)

    B30.17 Overhead and Gantry Cranes (Top Running Bridge, Single Girder, Underhung Hoist)

    B30.18 Stacker Cranes (Top or Under Running Bridge, Multiple Girder With Top or Under Running Trolley Hoist)

    B30.19 Cableways

    B30.20 Below-the-Hook Lifting Devices

    B30.30 Ropes


    SECTION II: SCOPE EXCLUSIONS

    Any exclusion of, or limitations applicable to the equipment, requirements, recommendations, or opera- tions contained in this Standard are established in the affected volume’s scope.


    SECTION III: PURPOSE

    The B30 Standard is intended to

    1. prevent or minimize injury to workers, and other- wise provide for the protection of life, limb, and property by prescribing safety requirements

    2. provide direction to manufacturers, owners, employers, users, and others concerned with, or respon- sible for, its application

    3. guide governments and other regulatory bodies in the development, promulgation, and enforcement of appropriate safety directives


SECTION IV: USE BY REGULATORY AGENCIES

These volumes may be adopted in whole or in part for governmental or regulatory use. If adopted for gov- ernmental use, the references to other national codes and standards in the specific volumes may be changed to refer to the corresponding regulations of the govern- mental authorities.


SECTION V: EFFECTIVE DATE

  1. Effective Date. The effective date of this Volume of the B30 Standard shall be 1 yr after its date of issuance.

    B30.21 Manually Lever-Operated Hoists

    B30.22 Articulating Boom Cranes 1 This volume is currently in the development process.


    ix

    Construction, installation, inspection, testing, mainte- nance, and operation of equipment manufactured and facilities constructed after the effective date of this Volume shall conform to the mandatory requirements of this Volume.

  2. Existing Installations. Equipment manufactured and facilities constructed prior to the effective date of this Volume of the B30 Standard shall be subject to the inspection, testing, maintenance, and operation require- ments of this Standard after the effective date.

It is not the intent of this Volume of the B30 Standard to require retrofitting of existing equipment. However, when an item is being modified, its performance require- ments shall be reviewed relative to the requirements within the current volume. The need to meet the current requirements shall be evaluated by a qualified person selected by the owner (user). Recommended changes shall be made by the owner (user) within 1 yr.


SECTION VI: REQUIREMENTS AND

RECOMMENDATIONS

Requirements of this Standard are characterized by use of the word shall. Recommendations of this Standard are characterized by the word should.


SECTION VII: USE OF MEASUREMENT UNITS