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ASME PTC 34-2017

M00052071

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ASME PTC 34-2017 Waste Combustors with Energy Recovery

standard by ASME International, 03/20/2017

Full Description

The object of this Code is to provide a test procedurefor evaluating the performance ofwaste fuel combustorswith energy recovery using the boiler as a calorimeter.These procedures apply when the variability and wastefuel composition results in a lack of confidence inobtaining representative samples for laboratoryanalysis.

This Code is used to determine (a) the thermal efficiency of system combusting waste fuels (b) the thermal capacity (heat input per unit time) of systems combusting waste fuels (c) the higher heating value (HHV) of waste fuels. The rules and instructions given in this Code apply to all waste combustor systems with energy recovery. Test methods of this code apply to solid, liquid, or gaseous waste fuels. Instructions are given to determine the thermal capacity and thermal efficiency of waste combustor systems by applying the concept of using the boiler as a calorimeter. In addition, the HHV of the waste fuel can be determined by weighing the waste fuel that has been consumed during the test.

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Waste Combustors With Energy Recovery


Performance Test Codes


AN A MERICAN NA TIONAL S T AND ARD


ASME PTC 34-2017

(Revision of ASME PTC 34-2007)

ASME PTC 34-2017

(Revision of ASME PTC 34-2007)


Waste Combustors With Energy Recovery



Performance Test Codes


AN AMERICAN NA TIONAL S T AND ARD



Two Park Avenue • New York, NY • 10016 USA


Date of Issuance: March 20, 2017


This Code will be revised when the Society approves the issuance of a new edition.


ASME issues written replies to inquiries concerning interpretations of technical aspects of this Code. Interpretations are published on the Committee Web page and under go.asme.org/InterpsDatabase. Periodically certain actions of the ASME PTC Committee may be published as Cases. Cases are published on the ASME Web site under the PTC Committee Page at go.asme.org/PTCcommittee as they are issued.


Errata to codes and standards may be posted on the ASME Web site under the Committee Pages to provide corrections to incorrectly published items, or to correct typographical or grammatical errors in codes and standards. Such errata shall be used on the date posted.


The PTC Committee Page can be found at go.asme.org/PTCcommittee. There is an option available to automatically receive an e-mail notification when errata are posted to a particular code or standard. This option can be found on the appropriate Committee Page after selecting “Errata” in the “Publication Information” section.


ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.

ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.

ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Two Park Avenue, New York, NY 10016-5990


Copyright © 2017 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS

Notice v

Foreword vi

Committee Roster vii

Correspondence With the PTC Committee viii

Introduction x


Section 1

Object and Scope ...........................................................

1

1-1

Object .....................................................................

1

1-2

Scope ......................................................................

1

1-3

Uncertainty ................................................................

1

Section 2

Definitions and Description of Terms .........................................

2

2-1

Definitions .................................................................

2

2-2

Description of Terms .......................................................

4

2-3

Units and Conversions .....................................................

4

2-4

Steam Generator Envelope .................................................

4

Section 3

Guiding Principles...........................................................

9

3-1

Introduction ...............................................................

9

3-2

Planning for the Test .......................................................

9

3-3

Test Personnel and Responsibilities .........................................

9

3-4

Test Preparation, Test Apparatus, and Plant Equipment .....................

10

3-5

Conduct of Test ............................................................

10

3-6

Data Evaluation and Reporting .............................................

12

3-7

Prior Agreements ..........................................................

13

Section 4

Instruments and Methods of Measurement....................................

15

4-1

Introduction ...............................................................

15

4-2

Data Required .............................................................

15

4-3

General Measurement Requirements ........................................

15

4-4

Temperature Measurement .................................................

22

4-5

Pressure Measurement .....................................................

23

4-6

Flow Measurement .........................................................

26

4-7

Sampling and Analysis .....................................................

30

Section 5

Computation of Results ......................................................

35

5-1

Introduction ...............................................................

35

5-2

Measurement Data Reduction ..............................................

35

5-3

Output (QrO), Btu/hr (W) .................................................

36

5-4

Input ......................................................................

37

5-5

Energy Balance ............................................................

37

5-6

Efficiency ..................................................................

38

5-7

Residue Properties .........................................................

38

5-8

Flue Gas Products .........................................................

39

5-9

Combustion Air Properties .................................................

40

5-10

Air and Flue Gas Temperature .............................................

42

5-11

Losses .....................................................................

43

5-12

Credits ....................................................................

45

5-13

Supplementary Fuel Input .................................................

46

5-14

HHV of Waste Fuel ........................................................

46

5-15

Sorbent and Other Additives ...............................................

46

5-16

Uncertainty ................................................................

46


5-17

Other Operating Parameters ................................................

49

5-18

Corrections to Standard or Guarantee Conditions ...........................

49

5-19

Enthalpy of Air, Flue Gas, and Other Substances Commonly Required for Energy Balance Calculations .............................................


52

5-20

Acronyms .................................................................

54

Section 6

Report of Results............................................................

67

6-1

Introduction ...............................................................

67

6-2

Contents of Report .........................................................

67

Section 7

Uncertainty Analysis.........................................................

69

7-1

Introduction ...............................................................

69

7-2

Fundamental Concepts .....................................................

69

7-3

Pretest Uncertainty Analysis and Test Planning .............................

76

7-4

Equations and Procedures for Determining the Standard Deviation for

the Estimate of Random Error ...........................................


76

7-5

Equations and Guidance for Determining Systematic Uncertainty ...........

80

7-6

Uncertainty of Test Results .................................................

85

Figures

2-4-1

Typical System Boundary ..................................................

8

3-5.4-1

Repeatability of Runs ......................................................

12

4-4.3.1-1

Sampling Grids — Rectangular Ducts ......................................

24

4-4.3.1-2

Sampling Grids — Circular Ducts ..........................................

25

5-19.9-1

Mean Specific Heat of Dry Air vs. Temperature .............................

57

5-19.9-2

Mean Specific Heat of Water Vapor vs. Temperature ........................

58

5-19.9-3

Mean Specific Heat of Dry Flue Gas vs. Temperature ........................

60

5-19.9-4

Mean Specific Heat of Dry Residue vs. Temperature ........................

61

7-2.2-1

Types of Errors in Measurements ...........................................

71

7-2.2-2

Time Dependence of Errors ................................................

71

7-2.3-1

Constant-Value and Continuous-Variable Models ...........................

73

7-5.2.1-1

Generic Calibration Curve ..................................................

82

Tables

2-3-1

Units and Conversions .....................................................

6

3-5.5-1

Operating Parameter Deviations ............................................

12

4-2-1

Parameters Required for Input, Efficiency, and HHV Determinations ........

16

4-2-2

Parameters Required for Wet Flue Gas Flow Using Economizer Heat

Balance ..................................................................


19

4-2-3

Parameters Required to Determine Corrected Flue Gas Exit

Temperature .............................................................


19

4-3.5-1

Potential Instrumentation Systematic Uncertainties ..........................

21

5-16.3-1

Two-Tailed Student’s t Table for the 95% Confidence Level ..................

48

5-20.2-1

List of Acronyms Used .....................................................

63

5-20.2-2

Measurement and Uncertainty Acronyms ...................................

66

Mandatory Appendix

I Standard Radiation and Convection Loss Chart 87

Nonmandatory Appendices

  1. Sample Calculation Procedures for Waste Combustors With

    Energy Recovery 89

  2. Sample Uncertainty Calculations 99

  3. Test Method for Determining Moisture, Combustible Content, and

    Heating Value of Residue From Municipal Solid Waste Combustors 113

  4. References 115


NOTICE


All Performance Test Codes must adhere to the requirements of ASME PTC 1, General Instructions. The following information is based on that document and is included here for emphasis and for the convenience of the user of the Code. It is expected that the Code user is fully cognizant of Sections 1 and 3 of ASME PTC 1 and has read them prior to applying this Code.

ASME Performance Test Codes provide test procedures that yield results of the highest level of accuracy consistent with the best engineering knowledge and practice currently available. They were developed by balanced committees representing all concerned interests and specify procedures, instrumentation, equipment-operating requirements, calculation methods, and uncer- tainty analysis.

When tests are run in accordance with a Code, the test results themselves, without adjustment for uncertainty, yield the best available indication of the actual performance of the tested equip- ment. ASME Performance Test Codes do not specify means to compare those results to contractual guarantees. Therefore, it is recommended that before starting the test, and preferably before signing the contract, the parties to a commercial test agree on the method to be used for comparing the test results to the contractual guarantees. It is beyond the scope of any Code to determine or interpret how such comparisons shall be made.


FOREWORD


In 1966, the ASME Performance Test Code Committee recognized the need for a Performance Test Code for Large Incinerators. A Committee was formed in 1967 and charged with the task of developing a comprehensive Test Code for Large Incinerators, a task to be followed by a Short Form Test Procedure. This Committee was officially designated as PTC Committee 33 Large Incinerators. At the time of its issue, PTC 33 represented the highest state of the art in incinerator testing. It was submitted to industry for trial use and comment in 1977. PTC 33 was approved by the Performance Test Codes Supervisory Committee on June 30, 1978, and was approved as an American National Standard by the American National Standards Institute (ANSI) Board of Standards Review on December 6, 1978.

PTC 34 was formed in 1988 as a follow-up to PTC 33. PTC 33 was essentially a procedure for determining combustion efficiency and waste capacity and did not address units with energy recovery. At that time, it was recognized that the procedures for sampling tons of a heterogeneous material were unrealistic and impractical as a key element of a waste combustion performance test. At the urging of the ASME Research Committee on Industrial and Municipal Waste, the

U.S. Bureau of Standards [now the National Institute of Standards and Technology (NIST)] developed, over a period of about 10 years, a larger calorimeter but concluded that the larger one was not much better than the smaller one because of the sampling dilemma. This provided the incentive to pursue the boiler-as-a-calorimeter method covered by this test Code.

The 2007 edition of the Code was approved by the PTC 34 Committee on January 9, 2007, and by the Performance Test Codes Standards Committee on January 9, 2007. It was then approved and adopted by the Council as a Standard practice of the Society by action of the Board on Standardization and Testing on February 20, 2007. It was approved by ANSI as an American National Standard on April 12, 2007.

This update of PTC 34 does not include any significant philosophical or computational changes. It is more a clarification (i.e., we fixed typographical errors) of previously established procedures, and we added clarity and detail to aid the user in the determination of test uncertainty. It was approved by ANSI as an American National Standard on January 6, 2017.


ASME PTC COMMITTEE

Performance Test Codes

(The following is the roster of the Committee at the time of approval of this Code.)


STANDARDS COMMITTEE OFFICERS

P. G. Albert, Chair

J. W. Milton, Vice Chair

F. Constantino, Secretary



P. G. Albert, Consultant

R. P. Allen, Consultant

J. M. Burns, Burns Engineering Services

A. E. Butler, GE Power & Water

W. C. Campbell, True North Consulting

STANDARDS COMMITTEE PERSONNEL

T. K. Kirkpatrick, McHale & Associates, Inc.

S. J. Korellis, Electric Power Research Institute

M. P. McHale, McHale & Associates, Inc.

P. M. McHale, McHale & Associates, Inc.

J. W. Milton, RRI Energy

F. Constantino, The American Society of Mechanical Engineers

J. W. Cuchens, Southern Company Services

M. J. Dooley, General Electric Co.

P. M. Gerhart, University of Evansville

J. Gonzalez, Iberdrola Ingenieria y Construccion, SAU

R. E. Henry, Sargent & Lundy

T. C. Heil, Alternate, Retired

R. Jorgensen, Consultant

D. R. Keyser, Survice Engineering

S. P. Nuspl, Consultant

R. E. Pearce, Kansas City Power & Light