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ASME PVHO-1-2012 Safety Standard for Pressure Vessels for Human Occupancy

standard by ASME International, 05/31/2012

Full Description

This Standard defines the requirements that are applicableto all Pressure Vessels for Human Occupancy(PVHOs) fabricated to this Standard and shall be used inconjunction with specific requirements in other Sectionsand mandatory appendices of this Standard.PVHOs shall be designed, fabricated, inspected,tested, marked, and stamped in accordance with therequirements of this Standard and of the ASME Boilerand Pressure Vessel Code (Code), Section VIII unlessotherwise permitted within this Standard.In-service requirements for PVHOs are found inASME PVHO-2.

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Safety Standard for Pressure Vessels for Human Occupancy


AN A MERICAN NA TIONAL S T AND ARD




ASME PVHO-1–2012

(Revision of ASME PVHO-1–2007)

ASME PVHO-1–2012

(Revision of ASME PVHO-1–2007)


Safety Standard for Pressure Vessels for Human Occupancy




AN AMERICAN NA TIONAL S T AND ARD



Three Park Avenue • New York, NY • 10016 USA


Date of Issuance: May 31, 2012


The next edition of this Standard is scheduled for publication in 2015.


ASME issues written replies to inquiries concerning interpretations of technical aspects of this Standard. Periodically certain actions of the ASME PVHO Committee may be published as Cases. Cases and interpretations are published on the ASME Web site under the Committee Pages at https://cstools.asme.org/ as they are issued.


Errata to codes and standards may be posted on the ASME Web site under the Committee Pages to provide corrections to incorrectly published items, or to correct typographical or grammatical errors in codes and standards. Such errata shall be used on the date posted.


The Committee Pages can be found at https://cstools.asme.org/. There is an option available to automatically receive an e-mail notification when errata are posted to a particular code or standard. This option can be found on the appropriate Committee Page after selecting “Errata” in the “Publication Information” section.


ASME is the registered trademark of The American Society of Mechanical Engineers.


This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large.

ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.

ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.

Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.

ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.


No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise,

without the prior written permission of the publisher.


The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990


Copyright © 2012 by

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

All rights reserved Printed in U.S.A.


CONTENTS

Foreword vii

Committee Roster viii

Correspondence With the PVHO Committee x

Summary of Changes xii


Section 1

General Requirements.......................................................

1

1-1

Introduction ...............................................................

1

1-2

Scope .....................................................................

1

1-3

Exclusions ................................................................

1

1-4

User Requirements ........................................................

1

1-5

Manufacturer’s Data Report ...............................................

1

1-6

Materials ..................................................................

2

1-7

Design and Fabrication Requirements ......................................

2

1-8

Pressure Relief Devices ....................................................

12

1-9

Marking ..................................................................

13

1-10

Nonmetallic Materials and Toxicity Offgas Testing ..........................

14

1-11

Risk Analysis .............................................................

15

Section 2

Viewports ..................................................................

16

2-1

General ...................................................................

16

2-2

Design ....................................................................

16

2-3

Material ...................................................................

65

2-4

Fabrication ................................................................

72

2-5

Inspection .................................................................

74

2-6

Marking ..................................................................

75

2-7

Pressure Testing ...........................................................

76

2-8

Installation of Windows in Chambers ......................................

78

2-9

Repair of Damaged Windows Prior to Being Placed in Service ..............

78

2-10

Guidelines for Application of the Requirements of Section 2 ................

79

Section 3

Quality Assurance for PVHO Manufacturers ...................................

84

3-1

General ...................................................................

84

3-2

Responsibilities ............................................................

84

Section 4

Piping Systems.............................................................

85

4-1

General ...................................................................

85

4-2

Material Requirements ....................................................

86

4-3

Design of Components ....................................................

88

4-4

Selection and Limitations of Piping Components ...........................

88

4-5

Selection and Limitations of Piping Joints ..................................

89

4-6

Supports ..................................................................

90

4-7

Inspection .................................................................

90

4-8

Testing ....................................................................

91

4-9

Systems ...................................................................

92

Section 5

Medical Hyperbaric Systems.................................................

98

5-1

General ...................................................................

98

5-2

PVHO System Design .....................................................

98

5-3

Gas Systems ..............................................................

98

5-4

Control Systems and Instrumentation ......................................

99

5-5

Environmental Systems ....................................................

99


iii

Section 6 Diving Systems 100

    1. General 100

    2. Design 101

    3. Pressure Boundary 103

    4. Systems 104

    5. Testing 105

Section 7 Submersibles 106

    1. General 106

    2. Pressure Boundary 107

    3. Piping 108

    4. Electrical Systems 108

    5. Life Support 109

    6. Fire Protection 110

    7. Navigation 110

    8. Communications 111

    9. Instrumentation 111

    10. Buoyancy, Stability, Emergency Ascent, and Entanglement 111

    11. Emergency Equipment 112

Figures

1-7.13.1-1 Geometry of Cylinders 7

1-7.13.1-2 Stiffener Geometry 8

1-7.13.1-3 Sections Through Rings 8

1-7.13.5-1 Values of t/Ro and Lc /Ro 13

1-9(b)-1 Form of Nameplate, U.S. Customary 14

1-9(b)-2 Form of Nameplate, Metric 14

2-2.2.1-1 Standard Window Geometries 18

2-2.2.1-2 Standard Window Geometries 19

2-2.2.1-3 Standard Window Geometries 20

2-2.2.1-4 Standard Window Geometries 21

2-2.5.1-1 Short-Term Critical Pressure of Flat Disk Acrylic Windows 26

2-2.5.1-2 Short-Term Critical Pressure of Flat Disk Acrylic Windows 27

2-2.5.1-3 Short-Term Critical Pressure of Flat Disk Acrylic Windows 28

2-2.5.1-4 Short-Term Critical Pressure of Conical Frustum Acrylic Windows 29

2-2.5.1-5 Short-Term Critical Pressure of Conical Frustum Acrylic Windows 30

2-2.5.1-6 Short-Term Critical Pressure of Spherical Sector Acrylic Windows 31

2-2.5.1-7 Short-Term Critical Pressure of Spherical Sector Acrylic Windows 32

2-2.5.1-8 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Internally 33

2-2.5.1-9 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Internally 34

2-2.5.1-10 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Externally 35

2-2.5.1-11 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between

Supports Under External Hydrostatic Pressure 36

2-2.5.1-12 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between

Supports Under External Hydrostatic Pressure 37

2-2.5.1-13 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between

Supports Under External Hydrostatic Pressure 38

2-2.5.1-14 Short-Term Critical Pressure of Hyperhemispherical and NEMO Type

Acrylic Windows 40

2-2.5.1-15 Short-Term Critical Pressure of Hyperhemispherical and NEMO Type

Acrylic Windows 41

2-2.10.1-1 Seat Cavity Requirements — Conical Frustum Window, Spherical Sector

Window With Conical Edge, and Flat Disk Window 45

2-2.10.1-2 Seat Cavity Requirements — Double Beveled Disk Window 46

iv


2-2.10.1-3


2-2.10.1-4

Seat Cavity Requirements — Spherical Sector Window With

Square Edge ............................................................

Seat Cavity Requirements — Hemispherical Window With

Equatorial Flange .......................................................


47


48

2-2.10.1-5

Seat Cavity Requirements — Cylindrical Window ...........................

49

2-2.10.1-6

Seat Cavity Requirements — Hyperhemispherical Window ..................

50

2-2.10.1-7

Seat Cavity Requirements — NEMO Window (Standard Seat) ...............

51

2-2.10.1-8


2-2.11.10-1


2-2.11.10-2

Seat Cavity Requirements — NEMO Window (Seat With Extended Cyclic Fatigue Life) ............................................................

Bevels on Window Edges — Flat Disk Windows, Conical Frustum

Windows, Spherical Sector Windows, Hyperhemispheres ................. Bevels on Window Edges — Flanged Hemispherical Window, Spherical

Sector Window With Square Edge, External Pressure and Internal

Pressure of Cylindrical Windows ........................................


52


54


55

2-2.14.11-1

Dimensional Tolerances for Penetrations in Acrylic Windows ...............

59

2-2.14.15-1

Dimensional Tolerances for Inserts in Acrylic Windows .....................

62

2-2.14.16-1

Typical Shapes of Inserts ..................................................

63

2-2.14.22-1

Seal Configurations for Inserts in Acrylic Windows .........................

64

2-2.14.24-1

Restraints for Inserts in Acrylic Windows ..................................

66

4-9.14.2-1

Flow Diagram of Apparatus for Measuring the Concentration of Hydrocarbons in a Stream of Air or Other Gas After It Has Passed Through a Test Hose ....................................................


97

Tables

1-10-1

Conversion Factor, Fp (For PVHO Occupation Exceeding 8 hr) ..............

15

2-2.3.1-1

Conversion Factors for Acrylic Flat Disk Windows .........................

22

2-2.3.1-2


2-2.3.1-3

Conversion Factors for Acrylic Conical Frustum Windows and Double Beveled Disk Windows ..................................................

Conversion Factors for Acrylic Spherical Sector Windows With Conical Edge, Hyperhemispherical Windows With Conical Edge, and NEMO

Type Windows With Conical Edge .......................................


23


23

2-2.3.1-4

Conversion Factors for Acrylic Spherical Sector Windows With Square

Edge and Hemispherical Windows With Equatorial Flange ...............


24

2-2.3.1-5

Conversion Factors for Acrylic Cylindrical Windows .......................

24

2-2.3.2-1

Conical Frustum Windows for Design Pressures in Excess of 10,000 psi

(69 MPa) ................................................................


25

2-2.14.13-1

Specified Values of Physical Properties for Polycarbonate Plastic ............

61

2-2.14.13-2

Specified Values of Physical Properties for Cast Nylon Plastic ..............

61

2-3.4-1

Specified Values of Physical Properties for Each Lot ........................

67

2-3.4-2

Specified Values of Physical Properties for Each Casting ....................

69

2-4.5-1

Annealing Schedule for Acrylic Windows ..................................

73

4-2.1.1-1


4-7.1-1


4-9.14.2-1

Maximum Allowable Stress Values for Seamless Pipe and Tube Materials

Not Listed in Nonmandatory Appendix A of ASME B31.1 ...............

Mandatory Minimum Nondestructive Examinations for Pressure Welds

in Piping Systems for Pressure Vessels for Human Occupancy ............ Maximum Allowable Concentration of Hydrocarbons in Air Passing

Through Hose ..........................................................


86


91


97

Forms

GR-1

Manufacturer’s Data Report for Pressure Vessels for Human Occupancy ....

4

GR-1S

Manufacturer’s Data Report Supplementary Sheet ..........................

5

VP-1

Fabrication Certification for Acrylic Windows ..............................

17

VP-2

Acrylic Window Design Certification ......................................

58

VP-3

Material Manufacturer’s Certification for Acrylic ...........................

68

VP-4

Material Testing Certification for Acrylic ...................................

70

VP-5

Pressure Testing Certification ..............................................

77

VP-6

Acrylic Window Repair Certification .......................................

80

v

Mandatory Appendices